Applied sciences

Archives of Metallurgy and Materials

Content

Archives of Metallurgy and Materials | 2019 | vol. 64 | No 2 |

Download PDF Download RIS Download Bibtex

Abstract

The current study were performed in order to assess the fabrication possibility of the metal-ceramic composites based on nanocrystalline substrates. The influence of the variable time of the high energy ball-milling (10, 30 and 50 h) on the structure, pores morphology and microhardness of Ti/ZrO2 and Ti/Al2O3 compositions was studied. The X-ray diffraction analysis confirmed the composite formation for all milling times and sintering in the case of Ti/ZrO2 system. Decomposition of substrates during milling process of Ti/Al2O3 system was also observed. Additionally, the changes of lattice parameter as a function of milling time were studied. The morphology of powders and the microstructure of the sintered samples were observed by scanning electron microscopy (SEM). Also, analysis of microhardness and pores structure were performed.

Go to article

Authors and Affiliations

G. Dercz
I. Matuła
W. Gurdziel
N. Kuczera
Download PDF Download RIS Download Bibtex

Abstract

Thermodynamic descriptions of the ternary Fe-B-V system and its binary sub-system B-V, are developed using experimental thermodynamic and phase equilibrium data from the literature. The thermodynamic parameters of the other binaries, Fe-V and Fe-B, are taken from earlier assessments slightly modifying the Fe-V description. The work is in the context of a new Fe-B-X (X = Cr, Ni, Mn, V, Si, Ti, C) database.

The solution phases are described using substitutional solution model. The borides are treated as stoichiometric or semi-stoichiometric phases and described with two-sublattice models.

Go to article

Authors and Affiliations

J. Miettinen
V.-V. Visuri
T. Fabritius
N. Milcheva
G. Vassilev
Download PDF Download RIS Download Bibtex

Abstract

The high-pressure torsion (HPT) of Ti-Fe alloys with different iron content has been studied at 7 GPa, 5 anvil rotations and rotation speed of 1 rpm. The alloys have been annealed before HPT in such a way that they contained different amounts of α/α' and β phases. In turn, the β phase contained different concentration of iron. The 5 anvil rotations correspond to the HPT steady-state and to the dynamic equilibrium between formation and annihilation of microstructure defects. HPT leads to the transformation of initial α/α' and β-phases into mixture of α and high-pressure ω-phase. The α → ω and β → ω phase transformations are martensitic, and certain orientation relationships exist between α and ω as well as β and ω phases. However, the composition of ω-phase is the same in all samples after HPT and does not depend on the composition of β-phase (which is different in different initial samples). Therefore, the martensitic (diffusionless) transformations are combined with a certain HPT-driven mass-transfer. We observed also that the structure and properties of phases (namely, α-Ti and ω-Ti) in the Ti – 2.2 wt. % Fe and Ti – 4 wt. % Fe alloys after HPT are equifinal and do not depend on the structure and properties of initial α'-Ti and β-Ti before HPT.

Go to article

Authors and Affiliations

B. Straumal
A. Kilmametov
A. Gornakova
A. Mazilkin
B. Baretzky
A. Korneva
P. Zięba
Download PDF Download RIS Download Bibtex

Abstract

Additive manufacturing (AM) is a process that joins similar or dissimilar materials into application-oriented objects in a wide range of sizes and shapes. This article presents an overview of two additive manufacturing techniques; namely Laser metal deposition (LMD) and Wire arc additive manufacturing (WAAM). In LMD, metallic powders are contained in one or more chambers, which are then channelled through deposition nozzles. A laser heats the particles to produce metallic beads, which are deposited in layers with the aid of an in-built motion system. In WAAM, a high voltage electric arc functions as the heat source, which helps with ensuring deposition of materials, while materials in wire form are used for the feedstock. This article highlights some of the strengths and challenges that are offered by both processes. As part of the authors’ original research work, ­Ti-6Al-4V, Stainless steel 316L and Al-12Si were prepared using LMD, while the WAAM technique was used to prepare two Al alloys; Al-5356 and CuAl8Ni2. Microstructural analysis will focus on similarity and differences in grains that are formed in layers. This article will also offer an overall comparison on how these samples compare with other materials that have been prepared using LMD and WAAM.

Go to article

Authors and Affiliations

R. Rumman
D.A. Lewis
J.Y. Hascoet
J.S. Quinton
Download PDF Download RIS Download Bibtex

Abstract

An understanding of the fundamental correlation between grain size and material damping is crucial for the successful development of structural components offering high strength and good mechanical energy absorption. With this regard, we fabricated aluminum sheets with grain sizes ranging from tens of microns down to 60 nm and investigated their tensile properties and mechanical damping behavior. An obvious transition of the damping mechanism was observed at nanoscale grain sizes, and the underlying causes by grain boundaries were interpreted.

Go to article

Authors and Affiliations

Haneul Jang
Kwangmin Choi
Jaehyuck Shin
Donghyun Bae
Hyunjoo Choi
Download PDF Download RIS Download Bibtex

Abstract

This study was attempted to study for recovery of Li as Li2CO3 from cathode active material, especially NCA (LiNiCoAlO2), recovered from spent lithium ion batteries. This consists of two major processes, carbonation using CO2 and water leaching. Carbonation using CO2 was performed at 600ºC, 700ºC and 800ºC, and NCA (LiNiCoAlO2) was phase-separated into Li2CO3, NiO and CoO. The water leaching process using the differences in solubility was performed to obtain the optimum conditions by using the washing time and the ratio of the sample to the distilled water as variables. As a result, NCA (LiNiCoAlO2) was phase-separated into Li2CO3 and NiO, CoO at 700ºC, and Li2CO3 in water was recovered through vacuum filtration after 1 hour at a 1:30 weight ratio of the powder and distilled water. Finally, Li2CO3 containing Li of more than 98 wt.% was recovered.

Go to article

Authors and Affiliations

Shun-Myung Shin
Dong-Ju Shin
Sung-Ho Joo
Jei-Pil Wang Wang
Download PDF Download RIS Download Bibtex

Abstract

In this study, the corrosion properties of Ti-6Mo-6V-5Cr-3Sn-2.5Zr alloy were investigated as a function of the cold rolling ratio and annealing temperature. The annealing treatment was carried out at temperature of 680°C, 730°C, and 780°C. The highest corrosion potential observed in the specimen with a 10% rolling ratio was 179 mV, which was more positive than that of the non-rolled specimen (–0.214 Vssc). The lowest corrosion current density (1.30×10–8 A/cm2) was observed in the non-rolled specimen which suggested that the integrity of its passive oxide layer was superior to that of the cold-rolled specimens. Time-dependent EIS evaluation revealed that the consistency of the passive oxide layer was highly affected by the subjected rolling ratio over time.

Go to article

Authors and Affiliations

Hocheol Song
Ahmad Zakiyuddin
Sinhye Kim
Kwangmin Lee
Download PDF Download RIS Download Bibtex

Abstract

In this study, we investigate the mechanical behavior of each skin layer, in terms of the nominal stress-strain curve by uniaxial tensile tests using specimens of porcine skin in two forms: dermis containing epidermis, and all three layers. All tests were performed under cyclic loading at the constant strain rate of 10–3 s–1 at ambient temperature. To measure the precise initial cross-sectional areas of each layer, the thickness of each skin layer was quantified by counting the number of pixels on the photo-image using image-processing software. In the tensile test, force-strain curves of the total skin and dermis with epidermis were obtained. Subsequently, a rule of mixtures was applied to determine the nonlinear mechanical properties of the hypodermis layer. In conclusion, we could define the uniaxial tensile behavior of the hypodermis, and additionally predict the weight effect of the dermis and hypodermis layers in the tensile test.

Go to article

Authors and Affiliations

Junsuk Choi
Sanghoon Kim
Sungsoo Rhim
Kyong-Yop Rhee
Download PDF Download RIS Download Bibtex

Abstract

In general, uniform mixing of particles is desirable in the process of particle handling. However, during the charging of sinter feed and upper ore, size segregation must be induced to prevent heat imbalance, ensure bed permeability, and prevent the loss of fine ore. In this study, upper ore charging was simulated using a discrete element method (DEM) to find the optimal method for controlling particle size segregation, and the segregation characteristics in the upper ore bed were investigated when a deflector plate was applied to the charging machine. The degree of vertical segregation increased when a deflector plate was applied, and it was confirmed that the segregation direction in the upper ore bed can be controlled by adjusting the charging direction of the upper ore by using a deflector plate. In order to apply this method directly to the actual process, further study is needed to understand the influence of the characteristics of the deflector plate such as length and angle.

Go to article

Authors and Affiliations

Kang-Min Kim
Ju-Hun Kim
Jae-Hong Kwon
Ji-A Lee
Jeong-Whan Han
Download PDF Download RIS Download Bibtex

Abstract

The magnetic properties of the U-type ferrite synthesized by a sol-gel process had studied by substituting cobalt with manganese or zinc in cobalt-based U-type ferrite. The substituted U-type ferrite showed a dominant crystal structure at a different substitution ratio of manganese and zinc. The change of the starting temperature of U-type ferrite formation according to substitutional elements was confirmed by TG-DTA analysis. In the case of manganese substitution, the starting temperature of U-type ferrite formation lowered, and on the contrary, when zinc was substituted, it became higher. The magnetic properties of the U-type ferrite substituted with manganese showed a tendency that the saturation magnetization was decreased and the coercivity was increased as the manganese ratio increased. The highest saturation magnetization was 57.9 emu/g in the specific composition (Ba4Co0.5Zn1.5Fe36O60) substituted with zinc.

Go to article

Authors and Affiliations

Kwang-Pil Jeong
Jeong-Gon Kim
Su-Won Yang
Jae-Ho Yun
Jin-Hyuk Choi
Download PDF Download RIS Download Bibtex

Abstract

Ag and Cu powders were mechanically alloyed using high-energy planetary milling to evaluate the sinter-bonding characteristics of a die-attach paste containing particles of these two representative conductive metals mixed at atomic scale. This resulted in the formation of completely alloyed Ag-40Cu particles of 9.5 µm average size after 3 h. The alloyed particles exhibited antioxidation properties during heating to 225°C in air; the combination of high pressure and long bonding time at 225°C enhanced the shear strength of the chip bonded using the particles. Consequently, the chips sinter-bonded at 225°C and 10 MPa for 10 min exhibited a sufficient strength of 15.3 MPa. However, an increase in bonding temperature to 250°C was detrimental to the strength, due to excessive oxidation of the alloyed particles. The mechanically alloyed phase in the particle began to decompose into nanoscale Ag and Cu phases above a bonding temperature of 225°C during heating.

Go to article

Authors and Affiliations

Woo Lim Choi
Jong-Hyun Lee
Download PDF Download RIS Download Bibtex

Abstract

Recently, attempts have been made to use porous metal as catalysts in a reactor for the hydrogen manufacturing process using steam methane reforming (SMR). This study manufactured Ni-Cr-Al based powder porous metal, stacked cubic form porous blocks, and investigated high temperature random stack creep property. To establish an environment similar to the actual situation, a random stack jig with a 1-inch diameter and height of 75 mm was used. The porous metal used for this study had an average pore size of ~1161 μm by rolling direction. The relative density of the powder porous metal was measured as 6.72%. A compression test performed at 1073K identified that the powder porous metal had high temperature (800°C) compressive strength of 0.76 MPa. A 800°C random stack creep test at 0.38 MPa measured a steady-state creep rate of 8.58×10–10 s–1, confirming outstanding high temperature creep properties. Compared to a single cubic powder porous metal with an identical stress ratio, this is a 1,000-times lower (better) steady-state creep rate. Based on the findings above, the reason of difference in creep properties between a single creep test and random stack creep test was discussed.

Go to article

Authors and Affiliations

Tae-Hoon Kang
Kyu-Sik Kim
Man-Ho Park
Kee-Ahn Lee
Download PDF Download RIS Download Bibtex

Abstract

This study manufactured a SiC coating layer using the vacuum kinetic spray process and investigated its microstructure and wear properties. SiC powder feedstock with a angular shape and average particle size of 37.4 μm was used to manufacture an SiC coating layer at room temperature in two different process conditions (with different degrees of vacuum). The thickness of the manufactured coating layers were approximately 82.4 μm and 129.4 μm, forming a very thick coating layers. The SiC coating layers consisted of α-SiC and β-SiC phases, which are identical to the feedstock. Cross-sectional observation confirmed that the SiC coating layer formed a dense structure. In order to investigate the wear properties, ball crater tests were performed. The wear test results confirmed that the SiC coating layer with the best wear resistance achieved approximately 4.16 times greater wear resistance compared to the Zr alloy. This study observed the wear surface of the vacuum kinetic sprayed SiC coating layer and identified its wear mechanism. In addition, the potential applications of the SiC coating layer manufactured using the new process were also discussed.

Go to article

Authors and Affiliations

Gi-Su Ham
Kyu-Sik Kim
Kee-Ahn Lee