Applied sciences

Chemical and Process Engineering

Content

Chemical and Process Engineering | 2017 | vol. 38 | No 2 |

Abstract

The opportunity to assess haemolysis in a designed artificial heart seems to be one of the most important stages in construction. We propose a new method for assessing haemolysis level in a rotary blood pump. This method is based on CFD calculations using large eddy simulations (LES). This paper presents an approach to haemolysis estimation and shows examples of numerical simulation. Our method does not determine the value of haemolysis but allows for comparison of haemolysis levels between different artificial heart constructions.

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Abstract

Transport properties of bronchial mucus are investigated by two-stage experimental approach focused on: (a) rheological properties and (b) mass transfer rate through the stagnant layer of solutions of mucus components (mucine, DNA, proteins) and simulated multi-component mucus. Studies were done using thermostated horizontal diffusion cells with sodium cromoglycate and carminic acid as transferred solutes. Rheological properties of tested liquids was studied by a rotational viscometer and a cone-plate rheometer (dynamic method). First part of the studies demonstrated that inter-molecular interactions in these complex liquids influence both rheological and permeability characteristics. Transfer rate is governed not only by mucus composition and concentration but also by hydrophobic/hydrophilic properties of transported molecules. Second part was focused on the properties of such a layer in presence of selected nanostructured particles (different nanoclays and graphene oxide) which may be present in lungs after inhalation. It was shown that most of such particles increase visco-elasticity of the mucus and reduce the rate of mass transfer of model drugs. Measured effects may have adverse impact on health, since they will reduce mucociliary clearance in vivo and slow down drug penetration to the bronchial epithelium during inhalation therapy.

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Abstract

One of the actual challenges in tissue engineering applications is to efficiently produce as high of number of cells as it is only possible, in the shortest time. In static cultures, the production of animal cell biomass in integrated forms (i.e. aggregates, inoculated scaffolds) is limited due to inefficient diffusion of culture medium components observed in such non-mixed culture systems, especially in the case of cell-inoculated fiber-based dense 3D scaffolds, inside which the intensification of mass transfer is particularly important. The applicability of a prototyped, small-scale, continuously wave-induced agitated system for intensification of anchorage-dependent CP5 chondrocytes proliferation outside and inside three-dimensional poly(lactic acid) (PLA) scaffolds has been discussed. Fibrous PLA-based constructs have been inoculated with CP5 cells and then maintained in two independent incubation systems: (i) non-agitated conditions and (ii) culture with wave-induced agitation. Significantly higher values of the volumetric glucose consumption rate have been noted for the system with the wave-induced agitation. The advantage of the presented wave-induced agitation culture system has been confirmed by lower activity of lactate dehydrogenase (LDH) released from the cells in the samples of culture medium harvested from the agitated cultures, in contrast to rather high values of LDH activity measured for static conditions. Results of the proceeded experiments and their analysis clearly exhibited the feasibility of the culture system supported with continuously wave-induced agitation for robust proliferation of the CP5 chondrocytes on PLA-based structures. Aside from the practicability of the prototyped system, we believe that it could also be applied as a standard method offering advantages for all types of the daily routine laboratory-scale animal cell cultures utilizing various fiber-based biomaterials, with the use of only regular laboratory devices.

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Abstract

It is known that external diffusional resistances are significant in immobilized enzyme packed-bed reactors, especially at large scales. Thus, the external mass transfer effects were analyzed for hydrogen peroxide decomposition by immobilized Terminox Ultra catalase in a packed-bed bioreactor. For this purpose the apparent reaction rate constants, kP, were determined by conducting experimental works at different superficial velocities, U, and temperatures. To develop an external mass transfer model the correlation between the Colburn factor, JD, and the Reynolds number, Re, of the type JD = K Re(n-1) was assessed and related to the mass transfer coefficient, kmL. The values of K and n were calculated from the dependence (am kp-1 - kR-1) vs. Re-1 making use of the intrinsic reaction rate constants, kR, determined before. Based on statistical analysis it was found that the mass transfer correlation JD = 0.972 Re-0.368 predicts experimental data accurately. The proposed model would be useful for the design and optimization of industrial-scale reactors.

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Abstract

Filtering nonwovens produced with melt-blown technology are one of the most basic materials used in the construction of respiratory protective equipment (RPE) against harmful aerosols, including bio- and nanoaerosols. The improvement of their filtering properties can be achieved by the development of quasi-permanent electric charge on the fibres. Usually corona discharge method is utilized for this purpose. In the presented study, it was assumed that the low-temperature plasma treatment could be applied as an alternative method for the manufacturing of conventional electret nonwovens for the RPE construction. Low temperature plasma treatment of polypropylene nonwovens was carried out with various process gases (argon, nitrogen, oxygen or air) in a wide range of process parameters (gas flow velocity, time of treatment and power supplied to the reactor electrodes). After the modification, nonwovens were evaluated in terms of filtration efficiency of paraffin oil mist. The stability of the modification results was tested after 12 months of storage and after conditioning at elevated temperature and relative humidity conditions. Moreover, scanning electron microscopy and ATR-IR spectroscopy were used to assess changes in surface topography and chemical composition of the fibres. The modification of melt-blown nonwovens with nitrogen, oxygen and air plasma did not result in a satisfactory improvement of the filtration efficiency. In case of argon plasma treatment, up to 82% increase of filtration efficiency of paraffin oil mist was observed in relation to untreated samples. This effect was stable after 12 months of storage in normal conditions and after thermal conditioning in (70 ± 3)°C for 24 h. The use of low-temperature plasma treatment was proven to be a promising improvement direction of filtering properties of nonwovens used for the protection of respiratory tract against harmful aerosols.

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Abstract

Measurements of hydrogen solubility in various nitrobenzene-aniline mixtures were conducted in an autoclave reactor with a stirrer and control of temperature. The solubility of hydrogen was measured at 7 different values of temperature (30 °C, 40 °C, 50 °C, 90 °C, 130 °C, 170 °C, 210 °C, respectively), 3 values of stirrer rotation speed (1200 rpm, 1600 rpm, 2000 rpm, respectively) and a range of pressure of 20 ‒ 30 bar. Moreover, pure aniline, pure nitrobenzene and their mixtures with different concentrations were used. In the next step, values of Henry’s constant were calculated. Based on experimental data a dependence of Henry’s constant on temperature for pure aniline and pure nitrobenzene was proposed. Additionally, for each temperature correlations between Henry’s constant and aniline’s concentration in mixture of nitrobenzene-aniline were found.

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Abstract

A rotor-stator spinning disk reactor for intensified biodiesel synthesis is described and numerically simulated in the present research. The reactor consists of two flat disks, located coaxially and parallel to each other with a gap ranging from 0.1 mm to 0.2 mm between the disks. The upper disk is located on a rotating shaft while the lower disk is stationary. The feed liquids, triglycerides (TG) and methanol are injected into the reactor from centres of rotating disk and stationary disk, respectively. Fluid hydrodynamics in the reactor for synthesis of biodiesel from TG and methanol in the presence of a sodium hydroxide catalyst are simulated, using convection-diffusion-reaction multicomponent transport model with the CFD software ANSYS©Fluent v. 13.0. Effect of operating conditions on TG conversion is particularly investigated. Simulation results indicate that there is occurrence of back flow close to the stator at the outlet zone. Small gap size and fast rotational speed generally help to intensify mixing among reagents, and consequently enhance TG conversion. However, increasing rotational speed of spinning disk leads to more backflow, which decreases TG conversion. Large flow rate of TG at inlet is not recommended as well because of the short mean residence time of reactants inside the reactor.

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Abstract

Analysis of granulation kinetics was carried out using a laboratory disc granulator with a diameter D of 0.5 m. A liquid binder was delivered to the tumbling bed at a constant flow rate with a nozzle generating droplets with a size of approx. 4-5 mm. Fine-grained chalk was used as a model of raw material and water or disaccharide solution with concentrations of 20 - 40% as a wetting liquid. Different times of droplet delivery ranging from 2 to 6 min were utilized. Granulometric composition of the bed for selected lengths of process, bed moisture and the moisture of individual size-fractions were assessed. Mass of granulated material, which was transferred from nuclei fraction to other size fractions was determined on the basis of mass balance analysis and the assessment of liquid migration between fractions. The influence of disaccharide concentration in wetting liquid on the aforementioned phenomena was also examined.

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Abstract

This paper presents the results of experimental drum granulation of silica flour with the use of wetting liquids with different values of surface tension. Additionally, different liquid jet breakup and different residual moisture of the bed were applied in the tests. The process was conducted periodically in two stages: wetting and proper granulation, during which no liquid was supplied to the bed. The condition of the granulated material after the period of wetting (particle size distribution and moisture of separate fractions) and a change in the particle size distribution during the further conduct of the process (granulation kinetics) were determined.

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Abstract

This paper discusses the adsorption of Direct Orange 26 azo dye on sunflower husk - an agricultural waste product. During the study, sorption kinetics and equilibrium as well as sorption capacity of the husk were investigated. The adsorption kinetics was analyzed using pseudo-first and pseudo-second order equations, which indicated a chemical sorption mechanism. The sorption equilibrium was approximated with the two-parameter Freundlich and Langmuir equations and the three-parameter Redlich-Peterson equation. The main experiments were carried out in a laboratory adsorption column under different process conditions. Experimental data were interpreted with the Thomas model, based on the volumetric flow rate, initial composition of the feed solution and mass of the adsorbent. The results of modeling the adsorption equilibrium, adsorption kinetics and adsorption dynamics were evaluated statistically.

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Abstract

The studies showed that alkaline lipase from Pseudomonas fluorescens enables an irreversible transesterification of vinyl esters to give enantiomeric excess (eeR) of about 80% using vinyl butyrate as acyl donor and diisopropyl ether as a solvent, at partially optimized conditions. For the native lipase the process was adequately described by a five-parameter Ping-Pong Bi Bi model for both enantiomers plus expression accounting for the formation of enzyme-acyl donor complex, but for the same lipase supported on mesoporous materials of SBA-15-Oc type, R-product inhibition also had to be taken into account. The use of hydrophobic support increased by more than two-fold the rate of the S-solketal conversion but even more that of R-solketal. Thus the immobilization of lipase had very positive effect on the process kinetics but decreased its enantioselectivity.

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Abstract

These studies examined the concept of concentration and purification of several types of wastewater by freezing and thawing. The experiments demonstrated that freezing of contaminated liquid contributed to concentration of contaminants in solution as well as significant concentration and agglomeration of solid particles. A high degree of purification was achieved for many parameters. The results of comparative laboratory tests for single and multiple freezing are presented. It was found that there was a higher degree of concentration of pollutants in wastewater frozen as man-made snow than in bulk ice. Furthermore, the hypothesis that long storage time of liquid as snow and sufficient temperature gradient metamorphism allows for high efficiency of the concentration process was confirmed. It was reported that the first 30% of the melted liquid volume contained over 90% of all impurities. It gives great opportunities to use this method to concentrate pollutants. The results revealed that the application of this process in full scale is possible. Significant agglomeration of solid particles was also noted. Tests with clay slurry showed that repeated freezing and thawing processes significantly improve the characteristics of slurry for sedimentation and filtration.

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Editorial office

Editor-in-Chief
Andrzej K. Biń, Warsaw University of Technology, Poland

Editorial Board
Andrzej Burghardt (Chairman), Polish Academy of Sciences, Gliwice, Poland
Jerzy Bałdyga, Warsaw University of Technology, Poland
Andrzej Górak, T.U. Dortmund, Germany
Leon Gradoń, Warsaw University of Technology, Poland
Andrzej Jarzębski, Silesian University of Technology, Poland
Zdzisław Jaworski, West Pomeranian University of Technology, Szczecin, Poland
Władysław Kamiński, Technical University of Łódź, Poland
Stefan Kowalski, Poznań University of Technology, Poland
Andrzej Krasławski, Lappeenranta University of Technology, Finland
Stanisław Ledakowicz, Technical University of Łódź, Poland
Eugeniusz Molga, Warsaw University of Technology, Poland
Alvin W. Nienow, University of Birmingham, United Kingdom
Andrzej Noworyta, Wrocław University of Technology, Poland
Ryszard Pohorecki, Warsaw University of Technology, Poland
Andrzej Stankiewicz, Delft University of Technology, The Netherlands
Czesław Strumiłło, Technical University of Łódź, Poland
Stanisław Sieniutycz, Warsaw University of Technology, Poland
Krzysztof Warmuziński, Polish Academy of Sciences, Gliwice, Poland
Laurence R. Weatherley, University of Kansas, Lawrence, United States
Günter Wozny, T.U. Berlin, Germany
Ireneusz Zbiciński, Technical University of Łódź, Poland

Technical Editor
Barbara Zakrzewska, West Pomeranian University of Technology, Szczecin, Poland
Language Editor
Marek Stelmaszczyk, West Pomeranian University of Technology, Szczecin, Poland

 

Contact

Editorial Office
ul. Waryńskiego 1
00-645 Warszawa
Poland
email: andrzej.bin@outlook.com

 

Instructions for authors

All manuscripts submitted for publication in Chemical and Process Engineering must comprise a description of original research that has neither been published nor submitted for publication elsewhere.

The content, aim and scope of the proposals should comply with the main subject of the journal, i.e. they should deal with mathematical modelling and/or experimental investigations on momentum, heat and mass transfer, unit processes and operations, integrated processes, biochemical engineering, statics and kinetics of chemical reactions. The experiments and modelling may cover different scales and processes ranging from the molecular phenomena up to production systems. The journal language is grammatically correct British English.

Chemical and Process Engineering publishes: i) full text research articles, ii) invited reviews, iii) letters to the editor and iv) short communications, aiming at important new results and/or applications. Each of the publication form is peer-reviewed by at least two independent referees.  

Submission of materials for publication

The manuscripts are submitted for publication via Internet site www.chpe.pl and its subfolder Authors Pathway or e-mail address andrzej.bin@outlook.com. When writing the manuscript, authors should preferably use the template for articles, which is available on the www.chpe.pl page in section Instructions for Authors.   

Proposals of a paper should be uploaded using the Internet site of the journal and should contain:

  • a manuscript file in Word format (*.doc, *.docx),
  • the manuscript mirror in PDF format,
  • all graphical figuresin separate graphics files.

In the following paragraphthe general guidelines for the manuscript preparation are presented.

Manuscript outline

        1. Header details
          1. Title of paper
          2. Names (first name and further initials) and surnames of authors
          3. Institution(s) (affiliation)
          4. Address(es) of authors
          5. Information about the corresponding author; academic title, name and surname, email address, address for correspondence
        2. Abstract – should contain a short summary of the proposed paper. In the maximum of 200 words the authors should present the main assumptions, results and conclusions drawn from the presented study.
        3. Keywords– Up to 5 characteristic keyword items should be provided.
        4. Text
          1. Introduction. In this part, description of motivation for the study and formulation of the scientific problem should be included and supported by a concise review of recent literature.
          2. Main text. It should contain all important elements of the scientific investigations, such as presentation of experimental rigs, mathematical models, results and their discussion. This part may be divided into subchapters.
          3. Conclusions. The major conclusions can be put forward in concise style in a separate chapter. Presentation of conclusions from the reported research work accompanied by a short commentary is also acceptable.
          4. Figures: drawings, diagrams and photographs can be in colour and should be located in appropriate places in the manuscript text according to the template provided on the www.chpe.pl page. Their graphical form should be of vector or raster type with the minimum resolution of 900 dpi. In addition, separate files containing each of the drawings, graphs and photos should be uploaded onto the journal Web site in one of the following formats: bmp, gif, tiff, jpg, eps. Due to rigid editorial reasons, graphical elements created within MS Word and Excel are not acceptable. The final length of figures should be intended typically for 8 cm (single column) or 16 cm in special cases of rich-detail figures. The basic font size of letters in figures should be at least 10 pts after adjusting graphs to the final length.  

          Figures: drawings, diagrams and photographs should be in gray scale. In case of coloured graphs or photo an additional payment of 300 PLN (72 €) per 1 page containing coloured figures on both sides, or 150 PLN (36 €) per page containing coloured figures on one side will be required.

          Tables should be made according to the format shown in the template.

        5. All figures and tables should be numbered and provided with appropriate title and legend, if necessary. They have to be properly referenced to and commented in the text of the manuscript.

        6. List of symbols should be accompanied by their units
        7. Acknowledgements may be included before the list of literature references
        8. Literature citations

 

The method of quoting literature source in the manuscript depends on the number of its authors:

  • single author – their surname and year of publication should be given, e.g. Marquardt (1996) or (Marquardt, 1996),
  • two authors – the two surnames separated by the conjunction “and” with the publication year should be given, e.g. Charpentier and McKenna (2004) or (Charpentier and McKenna, 2004),
  • three and more authors – the surname of the first author followed by the abbreviation “et al.” and year of publication should be given, e.g. Bird et al. (1960) or (Bird et al., 1960).

In the case of citing more sources in one bracket, they should be listed in alphabetical order using semicolon for separation, e.g. (Bird et al., 1960; Charpentier and McKenna, 2004; Marquardt, 1996). Should more citations of the same author(s) and year appear in the manuscript then letters “a, b, c, ...” should be successively applied after the publication year.

Bibliographic data of the quoted literature should be arranged at the end of the manuscript text in alphabetic order of surnames of the first author. It is obligatory to indicate the DOI number of those literature items, which have the numbers already assigned. Journal titles should be specified by typingtheir right abbreviationsor, in case of doubts, according to the List of Title Word Abbreviations available at http://www.issn.org/2-22661-LTWA-online.php.

Examples of citation for:

Articles
Charpentier J. C., McKenna T. F., 2004.Managing complex systems: some trends for the future of chemical and process engineering. Chem. Eng. Sci., 59, 1617-1640. DOI: 10.1016/j.ces.2004.01.044.

Information from books (we suggest adding the page numbers where the quoted information can be found)
Bird R. B., Stewart W.E., Lightfood E.N., 2002. Transport Phenomena. 2nd edition, Wiley, New York, 415-421.

Chapters in books
Hanjalić K., Jakirlić S., 2002. Second-moment turbulence closure modelling, In: Launder B.E., Sandham N.D. (Eds.), Closure strategies for turbulent and transitional flows. Cambridge University Press, Cambridge, 47-101.

Conferences
ten Cate A., Bermingham S.K., Derksen J.J., Kramer H.M.J., 2000. Compartmental modeling of an 1100L DTB crystallizer based on Large Eddy flow simulation. 10th European Conference on Mixing. Delft, the Netherlands, 2-5 July 2000, 255-264.

8. Payments

Starting from 2014 a principle of publishing articles against payment is introduced, assuming non-profit making editorial office. According to the principle authors or institutions employing them, will have to cover the expenses amounting to 40 PLN (or 10 €) per printed page. The above amount will be used to supplement the limited financial means received from the Polish Academy of Sciences for the editorial and publishing; and in particular to increase the capacity of the next CPE volumes and to proofread the linguistic correctness of the articles. The method of payment will be indicated in an invoice sent to the authors or institutions after acceptance of their manuscripts to be published. In justifiable cases presented in writing, the editorial staff may decide to relieve authors from basic payment, either partially or fully. All correspondence should be sent to Editor-in-Chief, Prof. Andrzej K. Biń, email address: andrzej.bin@outlook.com.


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