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Abstract

The aim of this study was to assess the innovation risk for an additive manufacturing process. The analysis was based on the results of static tensile tests obtained for specimens made of photocured resin. The assessment involved analyzing the measurement uncertainty by applying the FMEA method. The structure of the causes and effects of the discrepancies was illustrated using the Ishikawa diagram. The risk priority numbers were calculated. The uncertainty of the tensile test measurement was determined for three printing orientations. The results suggest that the material used to fabricate the tensile specimens shows clear anisotropy of the properties in relation to the printing direction.
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Abstract

The aim of this study was to estimate the measurement uncertainty for a material produced by additive manufacturing. The material investigated was FullCure 720 photocured resin, which was applied to fabricate tensile specimens with a Connex 350 3D printer based on PolyJet technology. The tensile strength of the specimens established through static tensile testing was used to determine the measurement uncertainty. There is a need for extensive research into the performance of model materials obtained via 3D printing as they have not been studied sufficiently like metal alloys or plastics, the most common structural materials. In this analysis, the measurement uncertainty was estimated using a larger number of samples than usual, i.e., thirty instead of typical ten. The results can be very useful to engineers who design models and finished products using this material. The investigations also show how wide the scatter of results is.
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