Directionally solidified sample of Fe-Fe3C eutectic alloy were produced under an argon atmosphere in a vacuum Bridgman-type furnace to study the eutectic growth with v = 167 μm/s pulling rate and constant temperature gradient G = 33.5 K/mm. Since how the growth texture of eutectic cementite is related to its growth morphology remains unclear, the current study aims to examine this relationship. The technique such as X-ray diffraction, have been used for the crystallographic analysis of carbide particles in white cast irons.
Directional solidification of ledeburite was realised out using a Bridgman’s device. The growth rate for movement sample v=83.3 μm/s was used. In one sample the solidification front was freezing. The value of temperature gradient in liquid at the solidification front was determined. Interfacial distance λ on the samples was measured with NIS-Elements application for image analysis.
It is well-known that the better the control of the liquid aluminium allows obtaining of better properties. One of the most important defects that is held responsible for lower properties has been the presence of porosity. Porosity has always been associated with the amount of dissolved hydrogen in the liquid. However, it was shown that hydrogen was not the major source but only a contributor the porosity. The most important defect that causes porosity is the presence of bifilms. These defects are surface entrained mainly due to turbulence and uncontrolled melt transfer. In this work, a cylindrical mould was designed (Ø30 x 300 mm) both from sand and die. Moulds were produced both from sand and die. Water cooled copper chill was placed at the bottom of the mould in order to generate a directional solidification. After the melt was prepared, prior to casting of the DC cast samples, reduced pressure test sample was taken to measure the melt quality (i.e. bifilm index). The cast parts were then sectioned into regions and longitudinal and transverse areas were investigated metallographically. Pore size, shape and distribution was measured by image analysis. The formation of porosity was evaluated by means of bifilm content, size and distribution in A356 alloy.
In a vacuum Bridgman-type furnace, under an argon atmosphere, directionally solidified sample of Fe - C alloy was produced. The pulling rate was v = 83 μm/s (300 mm/h) and constant temperature gradient G = 33,5 K/mm. The microstructure of the sample was examined on the longitudinal section using an Optical Microscope and Scanning Electron Microscope. The X-ray diffraction and electron backscatter diffraction technique (EBSD) have been used for the crystallographic analysis of carbide particles in carbide eutectic. The X-ray diffraction was made parallel and perpendicular to the axis of the goniometer. The EBSD shows the existence of iron carbide Fe3C with orthorhombic and hexagonal structure. Rapid solidification may cause a deformation of the lattice plane which is indicated by different values of the lattice parameters. Such deformation could also be the result of directional solidification. Not all of the peaks in X–ray diffractograms were identified. They may come from other iron carbides. These unrecognized peaks may also be a result of the residual impurity of alloy.
Directional solidification of the Fe - 4,3 wt % C alloy was performed with the pulling rate equal to v=83 μm/s. Sample was frozen during solidification to reveal the shape of the solid/liquid interface. Structures eutectic pyramid and spherolitic eutectic were observed. The solidification front of ledeburite eutectic was revealed. The leading phase was identified and defined.
A eutectic reaction is a basic liquid-solid transformation, which can be used in the fabrication of high-strength in situ composites. In this study an attempt was made to ensure directional solidification of Fe-C-V alloy with hypereutectic microstructure. In this alloy, the crystallisation of regular fibrous eutectic and primary carbides with the shape of non-faceted dendrites takes place. According to the data given in technical literature, this type of eutectic is suitable for the fabrication of in-situ composites, owing to the fact that a flat solidification front is formed accompanied by the presence of two phases, where one of the phases can crystallise in the form of elongated fibres. In the present study an attempt was also made to produce directionally solidifying vanadium eutectic using an apparatus with a very high temperature gradient amounting to 380 W/cm at a rate of 3 mm/h. Alloy microstructure was examined in both the initial state and after directional solidification. It was demonstrated that the resulting microstructure is of a non-homogeneous character, and the process of directional solidification leads to an oriented arrangement of both the eutectic fibres and primary carbides.
Twinned dendrites in Al-Zn alloy with high Zn content (40% wt.%) were successfully prepared by directional solidification. At different directional solidification rates (1000 and 1500 μm/s), microstructures and growth orientation variations of Al twinned dendrite and non-twinned dendrite were characterized. By using the inverted trapezoidal graphite sleeve at 1000 μm/s, Al twinned dendrite were formed to developed feather crystal structures in longitudinal section. Its primary and secondary twinned dendrite were grew along  direction. Moreover the deviation angle between  direction of Al twinned dendrite and the heat flow direction was about 27.15°. While not using the inverted trapezoidal graphite sleeve at 1000 and 1500 μm/s, Al dendrite was the non-twinned dendrite and the twinned dendrite was not appeared. The experimental results showed that the higher temperature gradient, a certain pulling rate and convection environment were the formation conditions of twinned dendrites.
Solidification of AlSiFe alloys was studied using a directional solidification facility and the CALPHAD technique was applied to calculate phase diagrams and to predict occurring phases. The specimens solidified by electromagnetic stirring showed segregation across, and the measured chemical compositions were transferred into phase diagrams. The ternary phase diagrams presented different solidification paths caused by segregation in each selected specimen. The property diagrams showed modification in the sequence and precipitation temperature of the phases. It is proposed in the study to use thermodynamic calculations with Thermo-Calc which enables us to visualize the mushy zone in directional solidification. 2D maps based on property diagrams show a mushy zone with a liquid channel in the AlSi7Fe1.0 specimen center, where significant mass fraction (33%) of β-Al5FeSi phases may precipitate before α-Al dendrites form. Otherwise liquid channel occurred almost empty of β in AlSi7Fe0.5 specimen and completely without β in AlSi9Fe0.2. The property diagrams revealed also possible formation of α–Al8Fe2Si phases.
Directional solidification technique is an important research instrument to study solidification of metals and alloys. In the paper the model [6,7,8] of directional solidification in special Artemis-3 facility was presented. The current work aimed to propose the ease and efficient way in calibrating the facility. The introduced M coefficient allowed effective calibration and implementation of defined thermal conditions. The specimens of AlSi alloys with Fe-rich intermetallics and especially deleterious β-Al5FeSi were processed by controlled solidification velocity, temperature gradient and cooling rate.
Fe - 4,25% C alloy was directionally solidified with a constant temperature gradient of G = 33,5 K/mm and growth rate of v = 83,3 μm/s (300 mm/h) using a vacuum Bridgman-type crystal growing facility with liquid metal cooling technique. To reveal more detailed microstructure, the deep etching was made. This was obtained in the process of electrolytic dissolution. The microstructure of the sample was examined on the longitudinal and transverse sections using an Optical Microscope and Scanning Electron Microscope. Using the Electron Backscattered Diffraction technique, phase map and analysis of phase were made. In this paper the analysis of Fe-C alloy eutectic microstructure is presented. Regular eutectic structure was obtained. The fracture surfaces show lamellar structure. Microscopic observation after electrolytic extraction indicates that the grains of longitudinal shape of eutectic cementite have been obtained. These grains are characterized by layered construction with many rounded discontinuities.