This paper presents the findings of a study of gas emissivity and the volumetric gas flow rate from a patented modified cellulose mix used in production of disposable sand casting moulds. The modified cellulose mix with such additives as expanded perlite, expanded vermiculite and microspheres was used as the study material. The results for gas emissivity and the gas flow rate for the modified cellulose mix were compared with the gas emissivity of the commercial material used in gating systems in disposable sand casting moulds. The results have shown that the modified cellulose mix is characterized by a lower gas emissivity by as much as 50% and lower gas flow rate per unit mass during the process of thermal degradation at the temperature of 900°C, compared to the commercial mix. It was also noted that the amount of microspheres considerably affected the amount of gas produced.
Nowadays, there are growing demands on the accuracy of production. Most of this is reflected in precise manufacturing, such as the investment casting process. Foundries are looking for causes of defects in some cases for a very long time, and it may happen that the source of defects is completely different from what was originally assumed. During the casting process there exist potential causes of defects as oxygen inclusions. This paper represents a summary of the beginnings of a wider research that will address the problems of gating systems in investment casting technology. In general, the influence of the melt flow is underestimated and the aim of the whole scientific research is to demonstrate the significant influence of laminar or turbulent flow on the resulting casting quality. Specifically, the paper deals with the analysis of the most frequent types of defects found in castings made of expensive types of materials casted in an open atmosphere and demonstration of connection with the design of gating systems in the future.
Submitted work deals with the analysis of reoxidation processes for aluminium alloys. Due to the aluminium high affinity to the oxygen, the oxidation and consequently reoxidation will occur. Paper focuses on the gating system design in order to suppress and minimize reoxidation processes. Design of the gating system is considered as one of the most important aspect, which can reduce the presence of reoxidation products - bifilms. The main reason for the reoxidation occurrence is turbulence during filling of the mold. By correctly designing the individual parts of gating system, it is possible to minimize turbulence and to ensure a smooth process of the mold filling. The aim of the work is an innovative approach in the construction of gating system by using unconventional elements, such as a naturally pressurized system or vortex elements. The aim is also to clarify the phenomenon during the gating system filling by visualization with the aid of ProCAST numerical simulation software. ProCAST can calculate different indicators which allow to better quantify the filling pattern.
In order to study the effects of various gating systems on the casting of a complex aluminum alloyed multi-way valve body, both software simulation analysis and optimization were carried out. Following, the aluminum alloyed multi-way valve body was cast to check the pouring of the aluminum alloy valve body. The computer simulation results demonstrated that compared to the single side casting mode, the casting method of both sides of the gating system would reduce the filling of the external gas, while the air contact time would be lower. Adversely, due to the pouring on both sides, the melt cannot reach at the same time, leading to the liquid metal speed into the cavity to differ, which affected the liquid metal filling stability. The riser unreasonable setting led to the solidification time extension, resulting in a high amount of casting defects during solidification. Also, both gating systems led the entire casting inconsequential solidification. To overcome the latter problems, a straight gate was set at the middle pouring and the horizontal gate diversion occurred on both sides of pouring, which could provide better casting results for the aluminum alloyed multi-valve body.
Foundry technologists use their own style of gating system designing. Most of their patterns are caused by experience. The designs differ from plant to plant and give better or worse results. This shows that the theory of gating systems is not brought into general use sufficiently and therefore not applied in practise very often. Hence, this paper describes the theory and practical development of one part of gating systems - sprue base for automated horizontal moulding lines used for iron castings. Different geometries of sprue bases with gating system and casting were drawn in Solid Edge ST9. The metal flow through the gating systems was then simulated with use of MAGMA Express 18.104.22.168, and the results were achieved. The quality of flow was considered in a few categories: splashes, air entrapment, vortex generation and air contact. The economical aspect (weight of runner) was also taken under consideration. After quantitative evaluation, the best shape was chosen and optimised in other simulations with special attention on its impact on filling velocity and mould erosion. This design (a sprue base with notch placed in drag and cope) is recommended to be used in mass production iron foundries to reduce oxide creation in liquid metal and especially to still metal stream to improve filtration.
The article presents the author’s considerations on the significance of the investment package diversifying natural gas supplies as part of the Northern Gate in ensuring Poland’s energy security. Data found in literature concerning the possibilities of importing the raw material by sea (terminals, gas pipelines) includes investments at various stages of concept development and construction. However, these documents lack cohesive information about a full investment package being implemented. The author has thus attempted at creating variants concerning the diversification capacities of the Republic of Poland in reference to several key offshore and onshore projects. A problem has therefore been formulated: To what extend will the Northern Gate investment package increase Poland’s energy security as a result of increased supply of natural gas from the sea? To answer this questions, researchers were forced to verify their working hypothesis which assumed that Northern Gate investments including a comprehensive package of projects had the potential of significantly improving the level of energy security in Poland by extending the possibility of importing natural gas. To solve the problem and verify the hypothesis, the researchers applied systemic analysis, deduction and variant analysis, which were used to estimate the possible import capacities of the raw material by sea. As a result of the works, the researchers created four variants including various investment projects assuming the import of 7.75 m3 to 30,95 B m3 of natural gas a year by sea. The variant which was adopted as the most probable indicates the possibility of importing 17.75 through 22.75 B m3 of gas a year, which is 111% of the average annual demand in Poland.
Throughout the casting process, mold filling plays a very significant role in the casting quality control. It is important to study the effect of gating system design on ingate velocity of the metal which affects the mechanical properties of casting. The effect of varying the design of four gating system elements namely pouring cup, sprue height, runner and ingate design on the multiple responses like tensile strength and percentage elongation is studied using a Taguchi’s L9 OA. The Taguchi technique was coupled with a Grey Relational Analysis (GRA) to obtain a Grey Relational Grade (GRG) for evaluating multiple responses. ANOVA has been applied to identify the significance of different parameters and it was found that the pouring cup design and the runner cross-section along its length collectively contributed above 76% of the total GRG value. Finally, the confirmation tests were performed to validate the predicted optimized results and it established an improvement of 9.90% from the initial design.
This article analyses a hierarchical structure of academia within two academic social media networking sites, i.e. Academia.edu and ResearchGate. In this study, I investigate profiles (in these two services) of all academic staff members of Adam Mickiewicz University in Poznań (N = 2661). I use the concept of prestige to analyse whether the hierarchical structure of academia is being reproduced in analysed services. Since prestige is an unobservable construct, I use two indicators to measure it: the number of followers and the number of views. My findings show that the hierarchical structure differs between Academia.edu and Research- Gate. While the structure of ResearchGate is explicitly hierarchical in reference to degrees of the researchers (a higher degree is related to a higher value of the prestige indicators), the structure of Academia.edu resembles a reversed pyramid (a higher degree is related to a lower value of the prestige indicators). The article concludes with a discussion concerning possible causes of differences between services in terms of reproducing the hierarchical structure. Moreover, I provide potential implications of the results as well as the justification of the necessity of using the concept of prestige to determine hierarchical structure of academia.