Until now, the mould sand in general use in the foundry industry are based on bentonite, which resulted from the fact that a good recognition properties and phenomena associated with this material. Come to know and normalized content of montmorillonite and carbonates and their important role in the construction of bentonite, and mass properties of the participation of compressive strength or scatter. Halloysite is widely used in industry and beyond them. However, little is known about its use in the foundry in Poland and abroad. This article presents preliminary research conducted at the Foundry Department of Silesian University of Technology on this material. Will raise the question of the representation of this two materials, which contains information connected with history and formation of materials, their structure and chemical composition. In the research, the results of compressive strength tests in wet masses of quartz matrix, where as a binder is used halloysite and bentonite in different proportions.
The production of thin-walled castings with wall thickness in the range of 1.5 to 3 mm and below requires the development of insulation moulding sands and/or core materials. The test has been taken to develop these kind of materials. The study included a description of their thermophysical properties. Authors described problems related to the heat flow in the casting-mould system, i.e. mathematically described the main dependence of heat give-up during crystallization of the casting. The influence of the content of polyglicol on the thermophysical properties of the mould with gypsum and cement binder was examined. Using the ATD method determined were the increments ΔT1 and ΔT2 describing the temperature changes in the mould during crystallization of hypoeutectic alloy of AlSi6 and the temperature difference between casting material and mould during the crystallization. In the considered range of technological parameters a description of the heat flow kinetics was given.
Skeleton castings macrostructure can be shaped in many ways, by choosing an appropriate material of cores and manufacturing technologies. Important factor, which puts foundry techniques over the other technologies of periodic cellular materials, is ability to adjust mechanical properties by changing the microstructure of an alloy from which the casting is made. The influence on the microstructure of the skeleton casting can be implemented by choosing the thermal properties, mainly thermal conductivity factor, of mould and core materials. Macro- and microstructure of skeleton castings with octahedron elementary cells was presented in this paper. The analysis concerns the differences in morphology of eutectic silicone depending on the location of measurements cross sections areas. The use of thermo-insulating material with appropriate properties assures correct fill of mould cavity and homogeneous microstructure on whole volume of skeleton casting. The selection of technological parameters of the casting process if very important as well.
In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast process so-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer). The bearing part of bimetallic layered casting is typical foundry material i.e. unalloyed cast steel, whereas working part is plate of austenitic alloy steel sort X2CrNi 18-9. The ratio of thickness between bearing and working part is 8:1. The aim of paper was assessed the quality of the joint between bearing and working part in dependence of pouring temperature and carbon concentration in cast steel. The quality of the joint in bimetallic layered castings was evaluated on the basis of ultrasonic non-destructive testing, structure and microhardness researches.
Fabrication and microstructure of the AlSi11 matrix composite containing 10 % volume fraction of CrFe30C8 particles were presented in this paper. Composite suspension was manufactured by using mechanical stirring. During stirring process the temperature of liquid metal, time of mixing and rotational speed of mixer were fixed. After stirring process composite suspension was gravity cast into shell mould. The composites were cast, applying simultaneously an electromagnetic field. The aim of the present study was to determine the effect of changes in the frequency of the current power inductor on the morphology of the reinforcing phase in the aluminum matrix. The concept is based on the assumption that a chromium-iron matrix of CrFe30C8 particles dissolves and residual carbide phases will substantially strengthen the composite. The microstructure and interface structure of the AlSi11/CrFe30C8 composite has been studied by optical microscopy, scanning microscopy and X-ray diffraction.
Preliminary tests aimed at obtaining a cellular SiC/iron alloy composite with a spatial structure of mutually intersecting skeletons, using a porous ceramic preform have been conducted. The possibility of obtaining such a composite joint using a SiC material with an oxynitride bonding and grey cast iron with flake graphite has been confirmed. Porous ceramic preforms were made by pouring the gelling ceramic suspension over a foamed polymer base which was next fired. The obtained samples of materials were subjected to macroscopic and microscopic observations as well as investigations into the chemical composition in microareas. It was found that the minimum width of a channel in the preform, which in the case of pressureless infiltration enables molten cast iron penetration, ranges from 0.10 to 0.17 mm. It was also found that the ceramic material applied was characterized by good metal wettability. The ceramics/metal contact area always has a transition zone (when the channel width is big enough), where mixing of the components of both composite elements takes place.
This paper presents matters related to production of ceramic and cast iron composite. The composite was made with the use of a foam structured ceramic insert. The tests included measuring of hardness, impact strength and resistance to abrasive wear of the composite produced. On the basis of obtaining results was stated that the use of foamed ceramic filters provides good conditions of filling a ceramic framework with molten grey or chromium cast iron. The growth of hardness of the ceramic- grey cast iron composite is ca. 60% as compared to the grey cast iron hardness. The growth of hardness of the ceramic- chromium cast iron composite is slight and does not exceed 5 % in comparison to the chromium cast iron. Introduction of the ceramic inserts deteriorates the cast iron impact strength by ca. 20 - 30 %. The use of ceramic inserts increases the resistance to abrasive wear in case of grey cast iron by ca. 13% and in case of the chromium cast iron by ca. 10 %.