Turbine stages can be divided into two types: impulse stages and reaction stages. The advantages of one type over the second one are generally known based on the basic physics of turbine stage. In this paper these differences between mentioned two types of turbines were indicated on the example of single stage turbines dedicated to work in organic Rankine cycle (ORC) power systems. The turbines for two ORC cases were analysed: the plant generating up to 30 kW and up to 300 kW of net electric power, respectively. Mentioned ORC systems operate with different working fluids: DMC (dimethyl carbonate) for the 30 kW power plant and MM (hexamethyldisiloxane) for the 300 kW power plant. The turbines were compared according to three major issues: thermodynamic and aerodynamic performance, mechanical and manufacturing aspects. The analysis was performed by means of the 0D turbomachinery theory and 3D computational aerodynamic calculations. As a result of this analysis, the paper indicates conclusions which type of turbine is a recommended choice to use in ORC systems taking into account the features of these systems.
This article describes the validation of a supercritical steam cycle. The cycle model was created with the commercial program GateCycle and validated using in-house code of the Institute of Power Engineering and Turbomachinery. The Institute's in-house code has been used extensively for industrial power plants calculations with good results. In the first step of the validation process, assumptions were made about the live steam temperature and pressure, net power, characteristic quantities for high- and low-pressure regenerative heat exchangers and pressure losses in heat exchangers. These assumptions were then used to develop a steam cycle model in Gate-Cycle and a model based on the code developed in-house at the Institute of Power Engineering and Turbomachinery. Properties, such as thermodynamic parameters at characteristic points of the steam cycle, net power values and efficiencies, heat provided to the steam cycle and heat taken from the steam cycle, were compared. The last step of the analysis was calculation of relative errors of compared values. The method used for relative error calculations is presented in the paper. The assigned relative errors are very slight, generally not exceeding 0.1%. Based on our analysis, it can be concluded that using the GateCycle software for calculations of supercritical power plants is possible.
The paper presents a new method of lifetime calculations of steam turbine components operating at high temperatures. Component life is assessed on the basis of creep-fatigue damage calculated using long-term operating data covering the whole operating period instead of representative events only. The data are analysed automatically by a dedicated computer program developed to handle big amount of process data. Lifetime calculations are based on temperature and stress analyses performed by means of finite element method and using automatically generated input files with thermal and mechanical boundary conditions. The advanced lifetime assessment method is illustrated by an example of lifetime calculations of a steam turbine rotor.
The paper presents thermodynamic analysis of the gas-steam unit of the 65 MWe combined heat and power station. Numerical analyses of the station was performed for the nominal operation conditions determining the Brayton and combined cycle. Furthermore, steam utilization for the gas turbine propulsion in the Cheng cycle was analysed. In the considered modernization, steam generated in the heat recovery steam generator unit is directed into the gas turbine combustion chamber, resulting in the Brayton cycle power increase. Computational flow mechanics codes were used in the analysis of the thermodynamic and operational parameters of the unit.
The paper presents a thermal-economic analysis of different variants of a hard coal-fired 900 MW ultra-supercritical power unit. The aim of the study was to determine the effect of the parameters of live and reheated steam on the basic thermodynamic and economic indices of the thermal cycle. The subject of the study was the cycle configuration proposed as the "initial thermal cycle structure" during the completion of the project "Advanced Technologies for Energy Generation" with the live and reheated steam parameters of 650/670 °C. At the same time, a new concept of a thermal cycle for ultra-supercritical parameters with live and reheated steam temperature of 700/720 °C was suggested. The analysis of the ultra-supercritical unit concerned a variant with a single and double steam reheat. All solutions presented in the paper were subject to a detailed thermodynamic analysis, as well as an economic one which also included CO2emissions charges. The conducted economic analysis made it possible to determine the maximum value of investment expenditures at which given solutions are profitable.
In this paper, thermodynamic analysis of a proposed innovative double Brayton cycle with the use of oxy combustion and capture of CO2, is presented. For that purpose, the computation flow mechanics (CFM) approach has been developed. The double Brayton cycle (DBC) consists of primary Brayton and secondary inverse Brayton cycle. Inversion means that the role of the compressor and the gas turbine is changed and firstly we have expansion before compression. Additionally, the workingfluid in the DBC with the use of oxy combustion and CO2 capture contains a great amount of H2O and CO2, and the condensation process of steam (H2O) overlaps in negative pressure conditions. The analysis has been done for variants values of the compression ratio, which determines the lowest pressure in the double Brayton cycle.
Research oriented on identification of operating states variations with the application of mathematical models of thermal processes has been developed in the field of energy processes diagnostics. Simple models, characterised by short calculation time, are necessary for thermal diagnostics needs. Such models can be obtained using empirical modelling methods. Good results brings the construction of analytical model with auxiliary empirical built-in functions. The paper presents a mathematical model of a steam-water cycle containing mass and energy balances and semiempirical models of steam expansion line in turbine as well as heat transfer in exchangers. A model of steam expansion line in a turbine is worked out with the application of a steam flow capacity equation and an internal efficiency of process equation for each group of stages for the analysed turbine. A model of a heat exchanger contains energy balance and the relation describing heat transfer in an exchanger, proposed by Beckman. Estimation of empirical equations coefficients was realised with the application of special and reliable measurements. Estimation criterion was a weighted relative sum of the remainder squares. There are exemplary calculations results presented in the final part of paper.
In recent years, we can observe the development of the thermal diagnosis and operating control systems based on measuring techniques and mathematical modelling of processes improvement. Evaluation of the actual operating state is insufficient to make an optimal operating decisions. Thus, information about the influence of the operating parameters' deviations from the reference state on indicators describing energy consumption of the process (for example specific heat consumption or specific energy consumption) is also necessary. The paper presents methods for generation the information about the influence of the steam-water cycle operating parameters on specific heat consumption in a turbine's cycle. A mathematical model of steam-water cycle for a CHP (Cogeneration - also Combined Heat and Power) unit is being worked out. Methods for calculation of operating deviations with the application of correction curves and a mathematical model are described. Exemplary calculation results are presented.