In this paper a scaling approach for the solution of 2D FE models of electric machines is proposed. This allows a geometrical and stator and rotor resistance scaling as well as a rewinding of a squirrel cage induction machine enabling an efficient numerical optimization. The 2D FEM solutions of a reference machine are calculated by a model based hybrid numeric induction machine simulation approach. In contrast to already known scaling procedures for synchronous machines the FEM solutions of the induction machine are scaled in the stator-current-rotor-frequency-plane and then transformed to the torque- speed-map. This gives the possibility to use a new time scaling factor that is necessary to keep a constant field distribution. The scaling procedure is validated by the finite element method and used in a numerical optimization process for the sizing of an electric vehicle traction drive considering the gear ratio. The results show that the scaling procedure is very accurate, computational very efficient and suitable for the use in machine design optimization.
A fault diagnostics system of three-phase induction motors was implemented. The implemented system was based on acoustic signals of three-phase induction motors. A feature extraction step was performed using SMOFS-20-EXPANDED (shortened method of frequencies selection-20-Expanded). A classification step was performed using 3 classifiers: LDA (Linear Discriminant Analysis), NBC (Naive Bayes Classifier), CT (Classification Tree). An analysis was carried out for incipient states of three-phase induction motors measured under laboratory conditions. The author measured and analysed the following states of motors: healthy motor, motor with one faulty rotor bar, motor with two faulty rotor bars, motor with faulty ring of squirrel-cage. Measured and analysed states were caused by natural degradation of parts of the machine. The efficiency of recognition of the analysed states was good. The proposed method of fault diagnostics can find application in protection of three-phase induction motors.
In this paper a comparison of numerically determined and measured electromagnetically exited noise of an induction motor is presented. The calculations are accomplished using FEM for an example motor, which is a 290 kW inverter-fed asynchronous machine. The approach starts with the electromagnetic and mechanical consideration. The focus is set on acoustic considerations, which contain the 3D-FE-model and measurement setup in the sound chamber.
This paper presents novel bi-converter structure to supply the Doubly Fed Induction Machine (DFIM). Two Voltage Source Inverters (VSI) feed the stator and rotor windings. The outputs of two VSI are combined electro-mechanically in the machine and, as a result, novel features can be obtained. For example, for high power drive applications, this configuration use two inverters dimensioned for a half of the DFIM power. A new Dual-Direct Torque Control scheme is developed with flux model of DFIM. Two Switching Tables (ST) linked to VSI are defined for stator and rotor flux vector control. Experimental and simulation results confirm good dynamic behaviour in the four quadrants of the speed-torque plane. Moreover, experimental results show the correct flux vector control behaviour and speed tracking performances.
The paper presents a solution for sensorless field oriented control (FOC) system for five-phase induction motors with improved rotor flux pattern. In order to obtain the advantages of a third harmonic injection with a quasi-trapezoidal flux shape, two vector models, α1–β1 and α3–β3, were transformed into d1–q1, d3–q3 rotating frames, which correlate to the 1st and 3rd harmonic plane respectively. A linearization approach of the dual machine model in d–q coordinate frames is proposed by introducing a new additional variable “x” which is proportional to the electromagnetic torque. By applying the static feedback control law, a dual mathematical model of the five-phase induction motor was linearized to synthesize a control system in which the electromagnetic torque and the rotor flux can be independently controlled. The results shows the air gap flux shape in steady as well transient states under various load conditions. Moreover, the implemented control structure acquires fault tolerant properties and leads to possible emergency running with limited operation capabilities. The fault-tolerant capability of the analyzed machine was guaranteed by a special implemented control system with a dedicated speed observer, which is insensitive to open-phase fault situation. The experimental tests have been performed with single and double-open stator phase fault. A torque measurement was implemented to present the mechanical characteristics under healthy and faulty conditions of the drive system.
This paper presents the results of the DFG-project (Deutsche Forschungsgemeinschaft) Q-ELF (“Qualitätsorientierter Methodenworkflow für die Produktneuentwicklung eines Linearantriebs in der Fördertechnik”) carried out in cooperation of the TU Dortmund University (support code KU 1307/12-1) with the BUW Wuppertal (support code WI 1234-11/1). The project continues the former project SFB 696 (Sonderforschungsbereich) regarding the Demand Compliant Design (DeCoDe) and the corresponding system model that strengthens the knowledge management to create high-quality mechatronical systems. In contrast to the SFB, which comprised the reverse engineering of a belt conveyor, Q-ELF applied a workflow of methods for quality oriented development on a new product. The DeCoDe ensures a methodical development that connects different engineering domains. This connection is important because the most problems and malfunctions arise at the interface of different domains due to their different notations for example. This approach also enables a methodical comparison of different competing concepts to pick the best suited one. A genetic algorithm is presented to further decrease the design-space. The project was carried out to develop linear drives for intralogistic systems.