At present, industrial development is increasing pollution of soils, air and natural waters. These pollutants have a negative effect on the health and life of living organisms. Metals which interfere with the natural biological balance and inhibit self-cleaning processes in water bodies have particularly toxic effects. Cobalt, which gets into the environment from industrial sewage from electrochemical plants and the metallurgical industry, also belong to this group. This is also relatively rare and precious element, so it is important to look for additional sources of its recovery. Chemical and physicochemical methods such as: precipitation, extraction, membrane processes – nanofiltration, reverse osmosis, sorption and ion exchange are used to recover cobalt. The choice of method depends on: the kind and composition of wastewaters as well as on form and concentration of the pollutants. Ion exchange resins produced by Purolite which were used to remove cobalt ions from solutions with concentrations corresponding to its contents in galvanic wastewater was the subject of the study. It has been shown that the C 160 ion exchange resin has the best the sorption properties for Co2+ ions (54.7 mg/g). In case of this ion exchange resin, after sorption process carried out in one 50 minute cycle, cobalt concentration decreased from about 30 g/L to about 9 g/L. The values of the sorption capacity do not depend on the method of introducing the solution into an ion exchange column (pouring or dropping). E ach of the tested ion exchange resins is characterized by a high degree of cobalt concentration after regeneration using mineral acids, which can be advantageous in selecting the recovery method for this metal.
The paper presents results of research on cobalt and nickel ions removal from monocomponent solutions using Purolite ion exchange resins. It has been shown that C 160 ion exchange resin has the best sorption properties for both ions (Qe – 72.5 mg Co/g and 88.2 mg Ni/g). Regeneration process of this ion exchanger has high efficiency, achieving about 93% for cobalt ions and about 84% in case of nickel ions. It has been shown that the use of ion exchange method with suitable ion exchange resins guarantees effective removal of cobalt and nickel ions from solutions with very high concentrations corresponding to contents of these metals in industrial wastewaters (e.g. galvanic). In case of C 160 ion exchange resin, after the sorption process is carried out in one 50 minute cycle, the cobalt concentration decreased from about 30 000 mg/L to about 9 500 mg/L (approx. 68%), whereas nickel concentration reached about 6 300 mg/L (approx. 79%). Studied chelating resins don’t have such high sorption capacities. In their case, it is required to convert cobalt and nickel ions into complex forms. The kinetics of studied processes were described by pseudo-second order equations.
In the study, particle size distribution of the MIEX® resin was presented. Such analyses enable to determinate whether presence of fine resin fraction may be the reason for unfavorable membrane blocking during water purification by the hybrid MIEX®DOC – microfiltration/ultrafiltration systems. Granulometric analysis of resin grains using the laser diffraction particle size analyzer (laser granulometer) was carried out as well as the microscopic analysis with scanning electron microscope. The following samples were analyzed: samples of fresh resin (a fresh resin – not used in water treatment processes) and samples of repeatedly used/regenerated resin that were collected to analysis during mixing and after sedimentation process. Particle size distribution was slightly different for fresh resin and for repeatedly used/regenerated resin. The grains sizes of fresh resin reached approximately 60 μm (d10), 120 μm (d50) and 220 μm (d90). Whereas the sizes of repeatedly used/regenerated resin were about 15 μm (d10), 40 μm (d50) and 115-130 μm (d90). The smallest resin grains sizes were in the range of 0.3-0.45 μm. This ensures that the ultrafiltration membranes retain all resin grains, even the smallest ones. Whereas the microfiltration membranes must be appropriately selected to guarantee full separation of the resin grains and at the same time to exclude a membrane pores blocking.
The study of the effectiveness of the removal of anionic natural organic matter (fulvic acids-FA and humic acids-HA) and inorganic anions (F-, Br-, NO3-) in MIEX®DOC process was performed. The influence of physico-chemical parameters of feed water on the process performance was investigated. The ion exchange process was carried out using strongly basic, macroporous polystyrene resin MIEX® by Orica Watercare. The synthetic feed waters differ in composition, i.e. concentration of FA and HA (ca. 6 and 12 mg/L), anions content (F-, Br-, NO3-) and of various alkalinity (ca. 20 and 120 mg/L as CaCO3) were used. The study confirmed the possibility of application of MIEX®DOC process for removal of anionic contaminants from water. It also showed the significant impact of feed water parameters on the process effectiveness. Moreover, the strong dependence of anions (F-, Br-, NO3-) removal, FA and HA concentration on the resin dose was revealed.