In the paper, on the basis of the performed tests, low-cycle fatigue characteristics (LCF) of selected light metal alloys used among others in the automotive and aviation industries were developed. The material for the research consisted of hot-worked rods made of magnesium alloy EN-MAMgAl3Zn1, two-phase titanium alloy Ti6Al4V and aluminium alloy AlCu4MgSi(A). Alloys used in components of means of transport should have satisfactory fatigue, including low-cycle fatigue, characteristics. Low-cycle fatigue tests were performed on an MTS-810 machine at room temperature. Low-cycle fatigue tests were performed for three total strain ranges Δεt = 0.8%, 1.0% and 1.2% with a cycle asymmetry coefficient R = –1. On the basis of the obtained results, characteristics of the fatigue life of materials, cyclic deformation σa = f(N) and cyclic deformation of the tested alloys were developed. The tests showed that titanium alloy Ti6Al4V was characterised by the highest fatigue life Nf, whereas the lowest fatigue life was found in the tests of the aluminium alloy AlCu4MgSi(A).
In this study, the mechanical tests were carried out on ductile iron of EN-GJS-600-3 grade and on grey cast iron of EN-GJL-250 grade. The fatigue life was evaluated in a modified low-cycle fatigue test (MLCF), which enables the determination of parameters resulting from the Manson-Coffin-Morrow relationship. The qualitative and quantitative metallographic studies conducted by light microscopy on selected samples of ductile iron with spheroidal graphite and grey cast iron with lamellar graphite (showing only small variations in mechanical properties,) confirmed also small variations in the geometrical parameters of graphite related with its content and morphological features.
The paper presents the results of comparative tests of the fatigue properties conducted on two non-ferrous alloys designated as Al 6082 and Al 7075 which, due to the satisfactory functional characteristics, are widely used as engineering materials. The fatigue tests were carried out using a proprietary, modified low cycle test (MLCF). Particular attention was paid to the fatigue strength exponent b and fatigue ductility exponent c. Based on the tests carried out, the results comprised within the range defined by the literature were obtained. These results prove a satisfactory sensitivity of the method applied, its efficiency, the possibility of conducting tests in a fully economical way and above all the reliability of the obtained results of the measurements. Thus, the thesis has been justified that the modified low cycle fatigue test (MLCF) can be recommended as a tool used in the development of alloy characteristics within the range of low-cycle variable loads
The development of a novel design for the toothed segment of drive transmission in longwall shearer is expected to significantly reduce the cost of individual components of the feed system and the related work of repair and renovations, increasing at the same time the safety of mine repair teams. The conducted experimental and numerical analysis of the state of stress and strain in the innovative design of the toothed segment has enabled estimating the maximum effort of the developed structure. Based on the results of fundamental mechanical studies of the cast L20HGSNM steel and fatigue tests combined with the numerical stress/strain analysis, the fatigue life curve was plotted for the examined casting of the rack.
The article presents the analysis of properties of the high-strength AlZnMgCu (abbr AlZn) aluminium alloy and estimates possibilities of its application for responsible structures with reduced weight as an alternative to iron alloy castings. The aim of the conducted studies was to develop and select the best heat treatment regime for a 7xx casting alloy based on high-strength materials for plastic working from the 7xxx series. For analysis, wrought AlZnMgCu alloy (7075) was selected. Its potential of the estimated as-cast mechanical properties indicates a broad spectrum of possible applications for automotive parts and in the armaments industry. The resulting tensile and fatigue properties support the thesis adopted, while the design works further confirm these assumptions.
Paper presents the assessment of impact of heat treatment on durability in low-cycle fatigue conditions (under constant load) in castings made using post-production scrap of MAR-247 and IN-713C superalloys. Castings were obtained using modification and filtration methods. Additionally, casting made of MAR-247 were subjected to heat treatment consisting of solution treatment and subsequent aging. During low-cycle fatigue test the cyclic creep process were observed. It was demonstrated that the fine-grained samples have significantly higher durability in test conditions and , at the same time, lower values of plastic deformation to rupture Δϵpl. It has been also proven that durability of fine-grained MAR-247 samples can be further raised by about 60% using aforementioned heat treatment.
The ecological meanings clearly indicates the need of reducing of the concentration of the CO2in the atmosphere, which can be accomplished through the lowering of the fuel consumption. This fact implies the research for the new construction solutions regarding the reduction of the weight of vehicles. The reduced weight of the vehicle is also important in the case of application of the alternative propulsion, to extend the lifetime of the batteries with the reduction of recharge cycles. The use of cast alloy AlZnMgCu compliant of plastic forming class 7xxx alloy, are intended to significantly reduce the weight of the structures, while ensuring high strength properties. The wide range of the solidification temperature, which is more than 150°C, characterizes this alloy with a high tendency to create the micro and macro porosity. The study presents the relationship between the cooling rate and the area of occurrence and percentage of microporosity. Then the results were linked to the local tensile strength predicted in the simulation analysis. The evaluation of the microporosity was performed on the basis of the CT (computed tomography) and the analysis of the alloy microstructure. The microstructure analysis was carried out on test specimen obtained from the varying wall thickness of the experimental casting. The evaluation of the mechanical properties was prepared on the basis of the static tensile test and the modified low cycle fatigue test (MLCF).
This study discloses the characteristic features of the modified low-cycle fatigue test used for the determination of the mechanical properties of two types of cast iron, i.e. EN-GJL-250 and EN-GJS-600-3. For selected materials, metallographic studies were also conducted in the range of light microscopy and scanning microscopy.
The paper presents a detailed analysis of the material damaging process due to lowcycle fatigue and subsequent crack growth under thermal shocks and high pressure. Finite Element Method (FEM) model of a high pressure (HP) by-pass valve body and a steam turbine rotor shaft (used in a coal power plant) is presented. The main damaging factor in both cases is fatigue due to cycles of rapid temperature changes. The crack initiation, occurring at a relatively low number of load cycles, depends on alternating or alternating-incremental changes in plastic strains. The crack propagation is determined by the classic fracture mechanics, based on finite element models and the most dangerous case of brittle fracture. This example shows the adaptation of the structure to work in the ultimate conditions of high pressure, thermal shocks and cracking.