The paper presents results of the field tests on membrane biogas enrichment performed with the application of mobile membrane installation (MMI) with the feed stream up to 10 Nm3/h. The mobile installation equipped with four hollow fibre modules with polyimide type membranes was tested at four different biogas plants. Two of them were using agricultural substrates. The third one was constructed at a municipal wastewater plant and sludge was fermented in a digester and finally in the fourth case biogas was extracted from municipal waste landfill site. Differences in the concentration of bio-methane in feed in all cases were observed and trace compounds were detected as well. High selectivity polyimide membranes, in proper module arrangements, can provide a product of high methane content in all cases. The content of other trace compounds, such as hydrogen sulphide, water vapour and oxygen on the product did not exceed the values stated by standard for a biogas as a vehicle fuel. The traces of hydrogen sulphide and water vapour penetrated faster to the waste stream enriched in carbon dioxide, which could lead to further purification of the product – methane being hold in the retentate (H2O > H2S > CO2 > O2 > CH4 > N2). In the investigated cases, when concentration of N2 was low and concentration of CH4 higher than 50%, it was possible to upgrade methane to concentration above 90% in a two-stage cascade. To performsimulation ofCH4 andCO2 permeation through polyimide membrane,MATLABwas used. Simulation program has included permeation gaseous mixture with methane contents as observed at field tests in the range of 50 and 60% vol. The mass transport process was estimated for a concurrent hollow fibre membrane module for given pressure and temperature conditions and different values of stage cut. The obtained results show good agreement with the experimental data. The highest degree of methane recovery was obtained with gas concentrating in a cascade with recycling of the retentate.
The paper presents the experimental study of a novel unsteady-statemembrane gas separation approach for recovery of a slow-permeant component in the membrane module with periodical retentate withdrawals. The case study consisted in the separation of binary test mixtures based on the fast-permeant main component (N2O, C2H2) and the slow-permeant impurity (1%vol. of N2) using a radial countercurrent membrane module. The novel semi-batch withdrawal technique was shown to intensify the separation process and provide up to 40% increase in separation efficiency compared to a steady-state operation of the same productivity.
A simple model of behaviour of a single particle on the bulging membrane was presented. As a result of numerical solution of a motion equation the influence of the amplitude and frequency of bulging as well as the particle size on particle behaviour, especially its downstream velocity was investigated. It was found that the bulging of a membrane may increase the mean velocity of a particle or reinforce its diffusive behaviour, dependeing on the permeation velocity. The obtained results may help to design new production methods of highly fouling-resistant membranes.
CO2 emission from combustion fossil fuels is considered as the primary factor in the global warming. Different methods for separation CO2 from combustion flue gases are extensively used across the world. The aim of this study is to analyze the most important technological solutions of CO2 separation. For this reason chemical absorption, physical absorption, adsorption approach, membrane filtration and cryogenic process were researched. Concluding, selection of the right method for carbon dioxide capture separation is a complex issue and a range of technological and economic factors should be taken into consideration prior to application on the industrial scale.
Integrated gasification combined cycle systems (IGCC) are becoming more popular because of the characteristics, by which they are characterized, including low pollutants emissions, relatively high efficiency of electricity production and the ability to integrate the installation of carbon capture and storage (CCS). Currently, the most frequently used CO2 capture technology in IGCC systems is based on the absorption process. This method causes a significant increase of the internal load and decreases the efficiency of the entire system. It is therefore necessary to look for new methods of carbon dioxide capture. The authors of the present paper propose the use of membrane separation. The paper reviews available membranes for use in IGCC systems, indicates, inter alia, possible places of their implementation in the system and the required operation parameters. Attention is drawn to the most important parameters of membranes (among other selectivity and permeability) influencing the cost and performance of the whole installation. Numerical model of a membrane was used, among others, to analyze the influence of the basic parameters of the selected membranes on the purity and recovery ratio of the obtained permeate, as well as to determine the energetic cost of the use of membranes for the CO2 separation in IGCC systems. The calculations were made within the environment of the commercial package Aspen Plus. For the calculations both, membranes selective for carbon dioxide and membranes selective for hydrogen were used. Properly selected pressure before and after membrane module allowed for minimization of energy input on CCS installation assuring high purity and recovery ratio of separated gas.
This paper presents an experimental study on chicken egg white solution ultrafiltration, where membrane fouling has been the main point of concern. Separation process has been performed with a 150 kDa tubular ceramic TiO2/Al2O3 membrane. The operating parameters have been set as follows: transmembrane pressure 105–310 kPa, cross-flow velocity 2.73–4.55 m/s, pH 5 and constant temperature of 293 K. Resistance-in-series model has been used to calculate total resistance and its components. The experimental data have been described with four pore blocking models (complete blocking, intermediate blocking, standard blocking and cake filtration). The results obtained show that the dominant fouling mechanism is represented by cake filtration model.
Biological regeneration of water and organic sorbents used in the absorption of hydrophilic and hydrophobic pollutants, respectively, was studied. In both cases biodegradation takes place in a membrane bioreactor. In the case of organic sorbents regeneration of the biodegradation process is integrated with the extraction of a given pollutant to water phase. In experiments carried out in this work, the proposed systems were tested using a strain of Pseudomonas fluorescens. For hydrophilic compounds experiments were performed using alcohols (1-butanol and 2-propanol) as model substrates. Applying the mathematical model of a membrane bioreactor elaborated previously, the values of pollutant concentration were determined and positively verified in the experiments. This system of water sorbent regeneration is fully satisfying. The process of biodegradation integrated with extraction was analysed on the basis of model compounds such as benzene and toluene. The study confirmed a possibility of organic sorbent (silicone oil) regeneration. However, due to a very high partition coefficient of benzene or toluene between the organic and aqueous phases, the process could be considered only for the case of their high concentrations in the gas directed to absorption.
Production of sanitary safe water of high quality with membrane technology is an alternative for conventional disinfection methods, as UF and MF membranes are found to be an effective barrier for pathogenic protozoa cysts, bacteria, and partially, viruses. The application of membranes in water treatment enables the reduction of chlorine consumption during ﬁnal disinfection, what is especially recommended for long water distribution systems, in which microbiological quality of water needs to be effectively maintained. Membrane ﬁltration, especially ultraﬁltration and microﬁltration, can be applied to enhance and improve disinfection of water and biologically treated wastewater, as ultraﬁltration act as a barrier for viruses, bacteria and protozoa, but microﬁltration does not remove viruses. As an example of direct application of UF/MF to wastewater treatment, including disinfection, membrane bioreactors can be mentioned. Additionally, membrane techniques are used in removal of disinfection byproducts from water. For this purpose, high pressure driven membrane processes, i.e. reverse osmosis and nanoﬁltration are mainly applied, however, in the case of inorganic DBPs, electrodialysis or Donnan dialysis can also be considered.
Comparative calculations with a mathematical model designed by the authors, which takes into consideration energy transfer from gas flowing through a given channel to gas which penetrates this channel from an adjacent channel, as well as a model which omits this phenomenon, respectively, were made for the process of separating gas mixtures carried out with an inert sweep gas in the fourend capillary membrane module. Calculations were made for the process of biogas separation using a PMSP polymer membrane, relative to helium as the sweep gas. It was demonstrated that omitting the energy transfer in the mathematical model might lead to obtaining results which indicate that the capacity of the process expressed by the value of feed flux subjected to separation is by several percent higher than in reality.
In this paper a 600 MW oxy-type coal unit with a pulverized bed boiler and a membrane-cryogenic oxygen separator and carbon capture installation was analyzed. A membrane-cryogenic oxygen separation installation consists of a membrane module and two cryogenic distillation columns. In this system oxygen is produced with the purity equal to 95%. Installation of carbon capture was based on the physical separation method and allows to reduce the CO2emission by 90%. In this work the influence of the main parameter of the membrane process – the selectivity coefficient, on the efficiency of the coal unit was presented. The economic analysis with the use of the break-even point method was carried out. The economic calculations were realized in view of the break-even price of electricity depending on a coal unit availability.
The application of immune serum is one of the most efficient method used formerly in the protection of raised piglets’/weaners’ health . The objective of the study was to determine specific antibody response during hyperimmunization of fatteners with a self-prepared subunit vaccine, and to propose production method of immune serum against Gram-negative bacteria antigens. The vaccine was administered every two weeks, 4 times. Individual and pooled serum samples were assayed for IgM, IgG and IgA antibodies against Histophilus somni recombinant Hsp60, H.somni rOMP40 and Pasteurella multocida LPS. Additionally total serum IgG and haptoglobin concentrations were measured. Two weeks after the first vaccination IgM antibody raised significantly against H.s. rOMP40 and LPS, whereas after 4 weeks it increased against rHsp60 antigens. Anti-LPS IgM antibody raised up stepwise till the end of the observation, but IgM antibody against H.s. rHsp60 and H.s. rOMP40 decreased in further samplings. A significant raise in IgG class H.s. rHsp60- -antibody was found 4 weeks after the first immunization and a similar raise against two remain- ing antigens after 6 weeks. The intensity of the reaction increased till the end of the experiment. The raise in IgA antibody level was observed only for H.s. rHsp60 antigen. Clinically observed, proper animal health and welfare were confirmed by haptoglobin concentration, which remained in physiological range. At least 4 booster doses were necessary to obtain hyperimmune serum containing a high level of antibodies against examined antigens. The number of immunizations influenced response profiles for specific IgM, IgG, IgA antibodies.
In order to assess the influence of hydrodynamic effects on the recovery of n-butanol by means of pervaporation, a commercial PERVAP 4060 membrane was investigated. Laboratory pervaporation experiments were carried out providing a comparison of the permeation fluxes and enrichment factors. While the enrichment factors achieved in both modules under the same process conditions were comparable, the permeation fluxes differed from each other. In order to explain the observed differences, hydrodynamic conditions in the membrane module were examined by means of CFD simulation performed with ANSYS Fluent 14.5 software. Two different modules having membrane diameters of 80 mm and 150 mm were analyzed. As a result, different velocity profiles were obtained, which served to estimate the mass transfer coefficients of butanol, ethanol and acetone.
The process of carbon dioxide removal from monoethanolamine (MEA) - water solution was investigated on Poly Di Methyl Siloxane (PDMS) hydrophobic tubular membrane with a ceramic support. The effects of feed temperature, liquid flow rate and MEA concentration on CO2 mass transfer and selectivity were examined and found to be with a reasonable deviation (±25%) with predictions based on the multilayer film model. The membrane resistance was evaluated in separate experiments. The measured CO2 mass fluxes (0.17-0.45 kg/(m2h)) were found to be independent of the MEA concentration in the feed.
The enzymatic synthesis of a highly hydrophobic product (dipeptide precursor) in which the reaction is accompanied by the mass transfer of the reaction product to the organic phase and the substrates to the water phase is considered. Equations describing both continuous and batch processes are formulated. The range of variability in the operating parameters of such a bioreactor is specified, and the correlations reported in the literature to describe mass transfer in the membrane contactor are validated. The proposed process was verified experimentally, and good agreement between the determined and calculated concentrations was obtained in both phases.
In this study, the process of membrane cleaning by supercritical fluid extraction was investigated. Polypropylene microfiltration membranes, contaminated with oils, were treated in a batch process with a supercritical fluid (SCF). As extractant, pure supercritical carbon dioxide or supercritical carbon dioxide with admixtures of methanol, ethanol and isopropanol were used. Single-stage and multi-stage extraction was carried out and process efficiency was determined. The obtained results showed that addition of organic solvents significantly enhances the cleaning performance, which increases with increase of organic solvent concentration and decreases with increasing temperature. All three solvents showed a comparable effect of efficiency enhancement. The results confirmed that supercritical fluid extraction can be applied for polypropylene membrane cleaning.
Magnetic properties of Fe nanowire arrays (NWs) electrodeposited in anodic alumina membranes have been studied. The influence of nanowire geometry (length, pore diameter) and an external magnetic field applied during electrodeposition process on the magnetic properties of nanowire arrays was investigated. With the use of the X-ray diffraction analysis the structure of iron wires was determined. The iron wires have the regular Body Centered Cubic structure. Magnetic measurements show that shape anisotropy aligns the preferential magnetization axis along the wire axis. It was found that the application of an external magnetic field in a parallel direction to the sample surface induces magnetic anisotropy with an easy axis of magnetization following the nanowire axis. The dependence of the height of Fe wires on the electrodeposition time was determined.
The paper presents the results of studies on the changes in the PAHs concentration during pre-filtration and ultrafiltration (UF) processes. In the study, biologically treated wastewater (after denitrification and nitrification processes), discharged from the biological treatment plant and used in coke plant, was used. A gas chromatography-mass spectrometry (GC-MS) was used in order to qualify and quantify the PAHs. Sixteen PAHs listed by EPA were determined. The wastewater samples were collected three fold and initially characterized for the concentration of nitrate nitrogen, ammonium nitrogen, COD, TOC and pH. In the first step, wastewater was filtrated on the sand bed. Total concentration of 16 PAHs in the treated wastewater before initial filtration was in the range of 44.8‒53.5 mg/L. During the process the decrease in the concentration of the most studied hydrocarbons was observed. Concentration of PAHs after initial filtration ranged from 21.9 to 38.3 μg/L. After the initial filtration process the wastewater flew to the ultrafiltration module and then was separated on the membrane (type ZW-10). The total concentration of 16 PAHs in the process of ultrafiltration was in the range of 8.9‒19.3 mg/L. The efficiency of removal of PAHs from coke wastewater in the process of ultrafiltration equaled 66.6%. Taking into account the initial filtration, the total degree of removal of PAHs reached 85%. The obtained results indicate the possibility of using the ultrafiltration process with the initial filtration as additional process in the coke wastewater treatment.
A number of inorganic compounds, including anions such as nitrate(V), chlorate(VII), bromate (V), arsenate(III) and (V), borate and fluoride as well as metals forming anions under certain conditions, have been found in potentially harmful concentrations in numerous water sources. The maximum allowed levels of these compounds in drinking water set by the WHO and a number of countries are very low (in the range of µg/l to a few mg/l), thus the majority of them can be referred to as charged micropollutants. Several common treatment technologies which are nowadays used for removal of inorganic contaminants from natural water supplies, represent serious exploitation problems. Membrane processes such as reverse osmosis (RO), nanofiltration (NF), ultrafiltration (UF) and microfiltration (MF) in hybrid systems, Donnan dialysis (DD) and electrodialysis (ED) as well as membrane bioreactors (MBR), if properly selected, offer the advantage of producing high quality drinking water without inorganic anions. I
A novel absorbing pervaporation hybrid technique has been evaluated experimentally for the recovery of ammonia from the gas mixture in a recycle loop of synthesis plants. This process of hybridization brings together the combination of energy-efficient membrane gas separation based on poly(dimethylsiloxane) poly(diphenylsilsesquioxane) with a high selective sorption technique where a water solution with polyethylene glycol 400 (PEG-400) was used as the liquid absorbent. Process efficiency was studied using the pure and mixed gases. The influence of PEG-400 content in aqueous solutions on process selectivity and separation efficiency was studied. The ammonia recovery efficiency evaluation of an absorbing pervaporation technique was performed and compared with the conventional membrane gas separation. It was shown that the absorbing pervaporation technique outperforms the conventional membrane method in the whole range of productivity, producing the ammonia with a purity of 99.93 vol.% using the PEG 80 wt.% solution. The proposed method may be considered as an attractive solution in the optimization of the Haber process.
Results are presented concerning the separation of the mixtures of carbon dioxide, nitrogen and oxygen in membrane modules with modified polysulphone or polyimide as active layers. The feed gas was a mixture with composition corresponding to that of a stream leaving stage 1 of a hybrid adsorptivemembrane process for the removal of CO2 from dry flue gas. In gas streams containing 70 vol.% of CO2, O2 content was varied between 0 and 5 vol.%. It is found that the presence of oxygen in the feed gas lowers the purity of the product CO2 in all the modules studied, while the recovery depends on the module. In the PRISM module (Air Products) an increase in O2 feed concentration, for the maximum permeate purity, led to a rise in CO2 recovery, whereas for the UBE modules the recovery did not change.
In this study, β-galactosidase enzyme from Kluyveromyces fragilis was immobilised on a commercial polyethersulfone membrane surface, 10 kDa cut-off. An integrated process, concerning the simultaneous hydrolysis-ultrafiltration of whey lactose was studied and working conditions have been fixed at 55°C and pH 6.9, the same conditions that are used for the industrial process of protein concentration. For the immobilisation, best results were obtained using 5% (v/v) of glutaraldehyde solution and 0.03 M galactose; the total activity recovery coefficient (TARC) was 44.2%. The amount of immobilised enzyme was 12.49 mg with a total activity of 86.3 LAU at 37°C, using 5% (w/v) lactose solution in phosphate buffer (100 mM pH 6.9). The stability of the immobilised enzyme was approximately 585 fold higher in comparison with the stability of free enzyme. Multipoint covalent immobilisation improves the stability of the enzyme, thereby enhancing the decision to use the membrane as a filtering element and support for the enzyme immobilisation.
The mathematical model of postproduction suspension concentration by microfiltration has been developed. This model describes a process conducted in a batch system with membrane washing by reverse flow of permeate. The model considerations concern filtration pseudocycles consisting of the filtration period and the membrane washing period. The balances of continuous phase volume, dispersed phase mass and energy, for each period of pseudocycle respectively, have been presented.
The Neumann boundary value problem for the Helmholtz equation within the quarter-space has been considered in this paper. The Green function has been used to find the acoustic pressure amplitude as the approximation valid within the Fraun-hoffer's zone for some time-harmonic steady state processes. The low fluid loading has been assumed and the acoustic attenuation has been neglected. It has also been assumed that the vibration velocity of the acoustic particles is small as compared with the sound velocity in the gaseous medium.
The influence of ion implantation on the structure and properties of polymers is a very complex issue. Many physical and chemical processes taking place during ion bombardment must be taken into consideration. The complexity of the process may exert both positive and negative influence on the structure of the material. The goal of this paper is to investigate the influence of H+, He+ and Ar+ ion implantation on the properties of polypropylene membranes used in filtration processes and in consequence on fouling phenomena. It has appeared that the ion bombardment caused the chemical modification of membranes which has led to decrease of hydrophobicity. The increase of protein adsorption on membrane surface has also been observed.
The modelling of colloidal fouling and defouling of hollow fibre membranes in the presence of membrane oscillations is analysed by means of numerical simulations as an effect of complex coupling between hydrodynamic and surface forces. To describe the latter the Derjaguin-Landau- Vervey-Overbeek (DLVO) model has been employed. We have investigated the influence of various parameters of the process like flow rate, mean particle diameter, amplitude and frequency of the oscillations, and others, on the efficiency of the defouling process. The investigated parameters is close to that of a silica suspension in , a typical system modelling used to investigate membrane separation. On the basis of numerical simulation results e have defined an optimal set of parameters preventing membrane fouling.