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Abstrakt

This paper concerns the possibility of use the Jiles-Atherton extended model to describe the magnetic characteristics of construction steel St3 under mechanical stress. Results of the modelling utilizing extended Jiles-Atherton model are consistent with results of experimental measurements for magnetic hysteresis loops B(H). Material stress state determination by using non-destructive, magnetic properties based on testing techniques is an especially important problem.
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Abstrakt

Shot blasting machines are widely used for automated surface treatment and finishing of castings. In shot blasting processes the stream of shots is generated and shaped by blasting turbines, making up a kinetic and dynamic system comprising a separating rotor, an adapting sleeve and a propelling rotor provided with blades. The shot blasting performance- i.e. the quality of shot treated surfaces depends on the actual design and operational parameters of the unit whilst the values of relevant parameters are associated with the geometry of turbine components and the level of its integration with the separator system. The circulation of the blasting medium becomes the integrating factor of the process line, starting from the hopper, through the propeller turbine, casting treatment, separation of contaminated abrasive mixture, to its recycling and reuse. Inferior quality of the abrasive agent (shot) and insufficient purity of the abrasive mixture are responsible for low effectiveness of shot blasting. However, most practitioners fail to fully recognize the importance of proper diagnostics of the shot blasting process in industrial conditions. The wearing of major machine components and of the blasting agent and quality of shot treated surfaces are often misinterpreted, hence the need to take into account all factors involved in the process within the frame of a comprehensive methodology. This paper is an attempt to formulate and apply the available testing methods to the engineering practice in industrial conditions.
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Abstrakt

This preliminary study characterizes the bronze metalworking on a defensive settlement of the Lusatian culture in former Kamieniec (Chełmno land, Poland) as it is reflected through casting workshop recovered during recent excavations. Among ready products, the ones giving evidence of local metallurgy (e.g. casting moulds and main runners) were also identified. With the shrinkage cavities and dendritic microstructures revealed, the artifacts prove the implementing a casting method by the Lusatian culture metalworkers. The elemental composition indicates application of two main types of bronzes: Cu-Sn and Cu-Pb. Aside these main alloying additions, some natural impurities such as silver, arsenic, antimony and nickel were found which may be attributed to the origin of the ore and casting technology. The collection from Kamieniec was described in terms of its structure and composition. The investigations were made by means of the energy dispersive X-ray fluorescence spectroscopy (ED-XRF), scanning electron microscopy (SEM) coupled with an energy dispersive Xray analysis system (EDS) and optical microscopy (OM). In order to fingerprint either local or non-local profile of the alloys, the ED-XRF data-set was statistically evaluated using a factor analysis (FA).
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Abstrakt

This study characterizes the bronze jewellery recovered from the Lusatian culture urn-field in Mała Kępa (Chełmno land, Poland). Among many common ornaments (e.g. necklaces, rings, pins) the ones giving evidence of a steppe-styled inspiration (nail earrings) were also identified. With the dendritic microstructures revealed, the nail earrings prove the implementing of a lost-wax casting method, whereas some of the castings were further subjected to metalworking. The elemental composition indicates the application of two main types of bronze alloys: Cu-Sn and Cu-Sn-Pb. It has been established that the Lusatian metalworkers were familiar with re-melting the scrap bronze and made themselves capable of roasting the sulphide-rich ores. The collection from Mała Kępa has been described in terms of its structure and composition. The investigations were made by means of the energy dispersive X-ray fluorescence spectroscopy (ED-XRF), scanning electron microscopy (SEM) coupled with an energy dispersive X - ray analysis system (EDS) and optical microscopy (OM). In order to fingerprint an alloy profile of the castings with a special emphasis on the nail earrings, the data-set (ED-XRF, EDS) was statistically evaluated using multidimensional analyses (FA, DA).
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Abstrakt

The article deals with ultrasonic testing possibilities of the copper alloy centrifugal casts. It focused on the problems that arise when testing of castings is made of non-ferrous materials. Most common types of casting defects is dedicated in theoretical introduction of article. Ultrasonic testing technique by conventional ultrasound system is described in the theoretical part too. Practical ultrasonic testing of centrifugal copper alloy cast - brass is in experimental part. The experimental sample was part of centrifugally cast brass ring with dimensions of Ø1200x34 mm. The influence of microstructure on ultrasonic attenuation and limitations in testing due to attenuation is describes in experimental part. Conventional direct single element contact ultrasound probe with frequencies of 5 MHz, 3.5 MHz and 2 MHz were used for all experimental measurements. The results of experimental part of article are recommendations for selecting equipment and accessories for casting testing made of non-ferrous metals.
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Abstrakt

The article presents chosen aspects of foundry engineering of the settlement dwellers, including the archaeometric characteristics and metal science analysis of the artefacts, as well as an attempted reconstruction of the production organization. Discovered in Szczepidło (Greater Poland), the foundry workshop is unique in Central European Bronze Age. This workshop foundry operated roughly XIV-XII Century BC. Its production is evidenced by the presence of markers of the whole production cycle: semi-finished and finished products, production waste, fragments of crucibles and casting ladles with traces of usage, and tools. On this basis, the alloys and foundry technologies used have been described. The analysis of foundry technology of copper alloys in the settlement area was carried out by observing the surface and structure of the products, semi-finished artefacts and fragments of crucibles by applying optical microscopy (OM), confocal microscopy (CLSM) and Xray radiography (RT). The investigations of compositions were made by means of the energy dispersive X-ray fluorescence spectroscopy (ED-XRF) and scanning electron microscopy (SEM) coupled with an energy dispersive X-ray analysis system (EDS).
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Abstrakt

Cast axes are one of the most numerous categories of bronze products from earlier phases of the Bronze Age found in Poland. They had multiple applications since they were not only used objects such as tools or weapons but also played the prestigious and cult roles. Investigations of the selected axes from the bronze products treasure of the Bronze Age, found in the territory of Poland, are presented in the hereby paper. The holder of these findings is the State Archaeological Museum in Warsaw. Metallurgical investigations of axes with bushing were performed in respect of the casting technology and quality of obtained castings. Macroscopic observations allowed to document the remains of the gating system and to assess the range and kind of casting defects. Light microscopy revealed the microstructure character of these relicts. The chemical composition was determined by means of the X-ray fluorescence method with energy dispersion (ED-XRF) and by the scanning electron microscopy with X-ray energy dispersion analysis in micro-areas (SEM-EDS). The shape and dimensions of cores, reproducing inner parts of axes were identified on the basis of the X-ray tomography images. Studies reconstructed production technology of the mould with gating system, determined chemical composition of the applied alloys and casting structures as well as revealed the casting defects being the result of construction and usage of moulds and cores.
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