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Numerical method for determining the allowable medium temperature during transient operation of a thick-walled boiler element in power plant

Abstract

Secure and cost-effective power generation has become very important nowdays. Care must be taken while designing and operating modern steam power plants. There are regulations such as German boiler regulations (Technische Regeln für Dampfkessel 301) or European Standards that guide the user how to operate the steam power plants. However, those regulations are based on the quasi-steady state assumption and one dimensional temperature distribution in the entire element. This simplifications may not guarantee that the heating and cooling operations are conducted in the most efficient way. Thus, it was important to find an improved method that can allow to establish optimum parameters for heating and cooling operations. The optimum parameters should guarantee that the maximum total stresses in the construction element are in the allowable limits and the entire process is conducted in the shortest time. This paper summarizes mathematical descriptions how to optimize shut down process of power block devices. The optimization formulation is based on the assumption that the maximum total stresses in the whole construction element should be kept within allowable limits during cooling operation. Additionally, the operation should be processed in the shortest time possible.
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Thermoelastic analysis of functionally graded hollow circular disc

Abstract

A thermoelastic boundary value problem of a hollow circular disc made of functionally graded materials with arbitrary gradient is analysed. The steady-state temperature distribution is assumed to be the function of the radial coordinate with prescribed temperature at the inner and outer cylindrical boundary surfaces. The material properties are assumed to be arbitrary smooth functions of the radial coordinate. A coupled system of ordinary differential equations containing the radial displacement and stress function is derived and used to get the distribution of thermal stresses and radial displacements caused by axisymmetric mechanical and thermal loads. General analytical solutions of functionally graded disc with thermal loads are not available. The results obtained by the presented numerical method are verified by an analytical solution. The considered analytical solution is valid if the material properties, except the Poisson ratio, are expressed as power functions of the radial coordinate.
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Comparison of Analytical Methods for Estimation of Early-Age Thermal-Shrinkage Stresses in RC Walls

Abstract

The volume changes caused by coupled temperature and moisture variations in early-age concrete elements lead to formation of stresses. If a restraint exists along the contact surface of mature concrete against which a new concrete element has been cast, generated stresses are mostly of a restraint origin. In engineering practice a wide range of externally restrained concrete elements can be distinguished such as tank walls or bridge abutments cast against an old set foundation, in which early-age cracking may endanger their durability or functionality. Therefore, for years methods were being developed to predict early-age stresses and cracking risk of externally restrained concrete elements subjected to early-age thermal-moisture effects. The paper presents the comparative study of the most recognised analytical approaches: the method proposed in EC2, the method proposed by ACI Committee 207 and the method developed at the Luleå University of Technology.
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Design Options to Decrease the Thermal Stresses in Cast Accessories for Heat and Chemical Treatment Furnaces

Abstract

By the very nature of their work, castings used in furnaces for heat treatment and thermo-chemical treatment are exposed to the effect of many unfavorable factors causing their deformation and cracking, significantly shortening the lifetime. The main source of damage are the micro- and macro-thermal stresses appearing in each cycle. As the cost of furnace instrumentation forms a significant part of the total furnace cost, in designing this type of tooling it is important to develop solutions that delay the damage formation process and thus extend the casting operation time. In this article, two structural modifications introduced to pallets castings to reduce thermal stresses arising at various stages of the cooling process are proposed. The essence of the first modification consists in making technological recesses in the wall connections, while the aim of the second one is to reduce the stiffness of the pallet by placing expanders in the external walls. Using the results of simulation analyses carried out by the finite element method, the impact of both proposed solutions on the level of thermal stresses was evaluated.
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The Effect of Cooling Agent on Stress and Deformation of Charge-loaded Cast Pallets

Abstract

The results of research on the effect of the type of cooling agent used during heat treatment and thermal-chemical treatment on the formation of temperature gradient and stress-deformation distribution in cast pallets, which are part of furnace accessories used in this treatment, are disclosed. During operation, pallets are exposed to the effect of the same conditions as the charge they are carrying. Cyclic thermal loads are the main cause of excessive deformations or cracks, which after some time of the cast pallet operation result in its withdrawal due to damage. One of the major causes of this damage are stresses formed under the effect of temperature gradient in the unevenly cooled pallet construction. Studies focused on the analysis of heat flow in a charge-loaded pallet, cooled by various cooling agents characterized by different heat transfer coefficients and temperature. Based on the obtained temperature distribution, the stress distribution and the resulting deformation were examined. The results enabled drawing relevant conclusions about the effect of cooling conditions on stresses formed in the direction of the largest temperature gradient.
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Thermal Stresses in the Wall Connections of Cast Grate Structures

Abstract

The purpose of this study was to establish a relationship between the type of wall connection used in the cast grates, which are part of the equipment operating in furnaces for heat treatment and thermal-chemical treatment, and stresses generated in these grates during the process of rapid cooling. The places where the grate walls are connected to each other are usually characterized by the thickness larger than the remaining parts of walls. Temperature variations in those places are responsible for the formation of hot spots, and in the hot spots temperature changes much more slowly. The type of wall connection shapes the temperature gradient in the joint cross-section, and hence also the value of thermal stresses generated during cooling. In this study, five different designs of the grates were compared; the difference in them was the type of the designed wall connection. The following design variants were adopted in the studies: X connections with and without holes, T connections with and without technological recesses, and R (ring) connection. Numerical analysis was performed to examine how the distribution of temperature changes in the initial phases of the cooling process. The obtained results served next as a tool in studies of the stress distribution in individual structures. The analysis were carried out by FEM in Midas NFX 2014 software. Based on the results obtained, the conclusions were drawn about the impact of different types of wall connections on the formation of thermal stresses in cast grates.
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