The paper presents the properties of plastics under the trade names of PMMA and Midas, and of Formowax, Romocast 305 and Romocast 930 casting waxes. Their effect on the quality of foundry patterns used in the manufacture of ceramic moulds for precision casting is also discussed. From the selected materials for foundry patterns, samples were made for testing using the following methods: (i) 3D printing in the case of plastics, and (ii) conventional method based on tooling in the form of metal moulds (dies) in the case of casting waxes.
The most important physico-mechanical properties of materials for foundry patterns were determined, i.e. linear shrinkage, softening temperature, relative elongation and coefficient of thermal linear expansion. Bending tests were carried out on samples of patterns printed and made in metal moulds, including determination of the surface roughness of patterns.
After the process of melting out patterns from the cavities of ceramic moulds in an autoclave, the degree of their melting out was visually assessed (i.e. the residues from pattern removal were evaluated). The ash content after burning out of foundry patterns was also determined. The conducted tests allowed comparing the important parameters of materials used for foundry patterns and assessing the suitability of selected plastics as a material for foundry patterns used in the manufacture of high-quality precision castings.
Submitted work deals with the analysis of reoxidation processes for aluminium alloys. Due to the aluminium high affinity to the oxygen, the oxidation and consequently reoxidation will occur. Paper focuses on the gating system design in order to suppress and minimize reoxidation processes. Design of the gating system is considered as one of the most important aspect, which can reduce the presence of reoxidation products - bifilms. The main reason for the reoxidation occurrence is turbulence during filling of the mold. By correctly designing the individual parts of gating system, it is possible to minimize turbulence and to ensure a smooth process of the mold filling. The aim of the work is an innovative approach in the construction of gating system by using unconventional elements, such as a naturally pressurized system or vortex elements. The aim is also to clarify the phenomenon during the gating system filling by visualization with the aid of ProCAST numerical simulation software. ProCAST can calculate different indicators which allow to better quantify the filling pattern.
An incarcerated epigastric hernia (localized in linea alba) is a very rare observation. Here, we present a case of a 66-year-old white male who was admitted to the emergency department due to vomiting and epigastric pain. On physical examination, the only observed abnormality was a painless soft epigastric tumor located in the upper midline, measuring about 12 cm in diameter. The patient claimed that he had the tumor for more than 30 years and it never changed in diameter nor caused him any discomfort. A lipoma was initially suspected. However, an ultrasound of the abdomen revealed an incarcerated stomach, trapped due to the defect in the epigastric abdominal wall. The patient was sent for surgery and the presence of an incarcerated epigastric hernia of the linea alba, which contained the anterior wall of the stomach was confirmed. The presented case confirms that the use of ultrasonography may be an effective method to recognize unusual types of hernias, and that ultrasonography should be routinely used in emergency departments.
In this paper we studied the intensification of the water clarification process on contact clarifiers with quartz sand fil-tering bed, which was modified with a solution of aluminum sulphate coagulant. The modification of the quartz sand filter-ing bed was carried out by applying to the surface of grains of quartz sand solution of coagulant aluminum sulphate with different doses. Investigation of the electrokinetic potential of the filtering material (quartz sand) was carried out by the percolation potential method.
The influence of electrical properties (size and sign of the charge) of the filtering bed itself and suspended solids in the water on the filtration process was studied. The filter material – quartz sand used in contact clarifiers has a negative electric charge. When the electric charge of the particles decreases, that is, as the ζ-potential decreases, the repulsive forces de-crease and it the adhesion of particles becomes possible. This is the process of coagulation of the colloid. The forces of mu-tual gravity between the colloidal particles begin to predominate over the electric repulsive forces at the ζ-potential of thesystem less than 0.03 V.
Modification of quarts filtering bed with a solution of coagulant aluminum sulphate recommended for the purification of surface water allows: to intensify the process of water clarification, to reduce the consumption of reagents by 25–30%, with the obtaining purified water of the required quality, to reduce the production areas necessary for reagent management of treatment facilities, and to reduce the cost of water treatment by 20–25%.
A significant development of the foundry industry contributes to the creation of high reliability and operational strength castings so that they meet specific standards in accordance with customers’ needs. This technology, however, is inseparably connected with casting defects in finished products. Cast products are subject to various defects which are considered acceptable or not, which is conditioned by the alloy chemical composition and strength characteristics, that is, generally – qualities to be agreed between the foundry and the customer. It is the latter that led the authors to research on designing a tool enabling the most reliable possible assessment of the emerging casting defects, which after proper consultations can be repaired and the casting – sold. The paper presents an original tool named the Open Atlas of Defects (OAD), developed for the last few years to support the evaluation of cast iron defects using Non-Destructive Testing (NDT) casting defects analysis tools (DCC card – Demerit Control Chart, Pareto-Lorenz analysis and ABC analysis). The OAD tool structure was presented as an integral part of the original system module for acquisition and data mining (A&DM) in conjunction with the possibilities of using selected tools for defect analysis support on the example of cast iron casting.