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Abstract

The results of investigations of plasticity of moulding sands with binders obtained by measuring deflection angles in the single point bend test in dependence on their hardening degree are presented in the hereby paper. Shaped samples made of moulding sands obtained in the technology with urea-furfuryl resin Furanol FR75A and in the technology with water glass, were subjected to various tests. Shaped samples were made on the quartz matrix of a medium grains size ����=0,29 ����. Investigations were performed for the resin content being 1% and 2%, at a constant proportion of a hardener versus resin -- equal 60%. In the case of sands from the technology with water glass, investigations were performed for 3.5% of water glass versus sand matrix and 0.35% of Flodur. Plasticity tests were carried out with using the strength machine with a continuous recording of a sample deflection value. Measurements of deflection angles values in the bend test were performed on a series of simultaneously made samples at constant time intervals from the moment of their making. To determine the sand hardening degree the ultrasound technique was applied, according to the previously developed methodology [1]. Every time from the obtained results the characteristic of the growing stress as a function of deflection was prepared (��). In addition, for the tested group of moulding sands, empirical relationships between the maximum deflection angle (αmax) in the bend test and the hardening degree were determined (Sx): α = f(Sx).
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Bibliography

[1] Zych, J. (2002). New, nondestructive method of quality inspection of mould’s elements made of moulding sands with chemical binders. Archives of Foundry. 2(5), 132-139.
[2] Fredrickson, A.G. (1964). Principles and applications of rheology. New York: Prentice Hall, Englewood Cliffs.
[3] Reiner M. (1958). Theoretical rheology. Warszawa: PWN. (in Polish).
[4] Kembłowski, Z. (1973). Rheometry of non-Newtonian fluids. Warszawa: WNT. (in Polish).
[5] Malkin, A. JU. (1994). Rheology Fundamentals. ChemTec Publishing. Canada.
[6] Barnes, H.A. (1997). Thixotropy-a review. Journal of Non-Newtonian Fluid Mechanics. 70(1-2), 1-33.
[7] Gröning, P. (2014). Properties and use of the modern PUR cold-box system. 4th Conference: Molding and core materials - theory and practice. 28 -30 August. Iława – Poland: Hüttenes-Albertus Poland. (in Polish).
[8] Gröning, P., Schreckenberg, S. & Jenrich, K. (2015). Herstellung von hoch-komplexen Zylinderkurbel-gehäusen. Giesserei. 102(01), 42-47.
[9] Grabarczyk, A., Dobosz, M.St., Kusiński, J., & Major-Gabryś, K. (2018). The tendency of moulding sands to generate core cracs. Archives of Foundry Engineering. 18(1), 157-161.
[10] Dobosz, M.St., Grabarczyk, A. & Major-Gabryś, K. (2017). Elasticity of moulding sands – a method of reducing core cracking. Archives of Foundry Engineering. 17(1), 31-36.
[11] Grabarczyk, A. (2018). Analysis and evaluation of mechanical and thermal deformation of molding sands with selected binders. Unpublished doctoral dissertation, AGH University of Science and Technology, Kraków. (in Polish).
[12] Zych, J. (2007). Synthesis of ultrasonic technique applications in the analysis of the kinetics of selected processes in molding materials. Kraków: AGH Uczelniane Wydawnictwa Naukowo-Dydaktyczne. Seria: Rozprawy i Monografie nr 163. (in Polish).

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Authors and Affiliations

Natalia Matonis
ORCID: ORCID
J. Zych
1
ORCID: ORCID

  1. AGH University of Science and Technology, Faculty of Foundry Engineering, ul. Reymonta 23, 30-059 Cracow, Poland
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Abstract

In this work, the effects of 75 mm thick cast iron, (casting mould YIV) composition (Cu) and heat treatment were investigated on the microstructure and mechanical properties (hardness, elongation, tensile strength, yield strength) of ductile iron castings. As a result of adding Cu, the amount of pearlite is at 80% reduces of amount of ferrite. Normalizing of non-alloy cast iron increases the amount of pearlite to 70%. It also, increases tensile strength (659 MPa) and hardness (248 HB). Studied metallographic crossections were made from the grip sections of the tensile specimens. The structure composition and the characteristics of graphite were determined by computer image analysis. Measurements of graphite of non-alloy cast iron after normalizing and in cooper cast iron indicate the approximate amount of precipitates of graphite and their approximate average diameters. The applied normalizing and the additive alloy (Cu) were established to give comparable mechanical properties and structure of matrix in thick-walled castings.

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Authors and Affiliations

M. Trepczyńska-Łent
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Abstract

The paper presents Gupta's relational decomposition technique expanded on linguistic level. It allows to reduce the hardware cost of the fuzzy system or the computing time of the final result, especially when referring to First Aggregation Then Inference (FATI) relational systems or First Inference Then Aggregation (FITA) rule systems. The inference result of the hierarchical system using decomposition technique is more fuzzy than of the classical system. The paper describes a linguistic decomposition technique based on partitioning the knowledge base of the fuzzy inference system. It allows to decrease or even totally remove a redundant fuzziness of the inference result.

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Authors and Affiliations

B. Wyrwoł

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