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Abstract

Deposits in the form of seams are most often exploited by means of mechanised longwall systems. Hard coal seams of various thicknesses are mined by plowing and shearer complexes. Both solutions are commonly used in Polish and global mining. Mechanised longwall systems consist of many machines, the most important of which are the mining machine, powered support, armoured face conveyor and beam stage loader. The article is concerned with the failure frequency of longwalls equipped with plow and shearer longwall systems in one of the Polish hard coal mines. The analysis covers a period of 13 months of the mine’s operation, during which 2,589 failures were recorded. It was carried out for all longwalls exploited in that period, i.e. five plow and five shearer ones, operating in six different sections. In the analysed period, these longwalls worked for an average of 150 days, and a total of 1,484 days. The analysis takes into account the basic division of failures used in the mining branch, i.e. mining, electrical and mechanical failures. The plow and shearer complexes were analysed separately, taking into account the failure category for all devices. A comprehensive analysis of the failure rates has revealed that the failure rate of longwalls equipped with plow complexes is noticeably higher than that of shearer ones. Moreover, it has been demonstrated that mining failures are prevalent in the analysis of both the number of failures and the average duration of failures.
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Authors and Affiliations

Łukasz Bołoz
1
ORCID: ORCID
Zbigniew Rak
2
ORCID: ORCID
Jerzy Stasica
2
ORCID: ORCID

  1. AGH University of Krakow, Faculty of Mechanical Engineering and Robotics, Department of Machinery Engineering and Transport, Al. Mickiewicza 30, 30-059 Krakow, Poland
  2. AGH University of Krakow, Faculty of Civil Engineering and Resource Management, Department of Mining Engineering and Occupational Safety, Al. Mickiewicza 30, 30-059 Krakow, Poland
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Abstract

Development of mineral deposits located at significant depth may be carried out by means of vertical shafts. Shaft sinking technology usually requires a number of works to be carried out, including the selection of appropriate excavating techniques adapted to geological and hydrological conditions, including natural hazards. The production technology and the machines used determine the level of sinking costs and execution period. The article discusses the excavating technologies currently used across the world. Then the assumptions, concept and construction of a new generation of shaft sinking system were presented. The proposed new solution of the system and the excavating technology allow for parallel execution of key processes related to winning, loading, transport and shaft wall-side lining, which significantly increases the progress of sinking. The shaft sinking system was created by scientists from AGH in cooperation with KOPEX – Przedsiębiorstwo Budowy Szybów S. A. and Instytut Techniki Górniczej KOMAG.

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Authors and Affiliations

Krzysztof Krauze
ORCID: ORCID
Łukasz Bołoz
ORCID: ORCID
Tomasz Wydro
ORCID: ORCID

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