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Number of results: 11
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Abstract

The paper presents the technology of bimetallic castings using the casting method of applying layers directly during the casting process. The bimetallic casting consists of a load-bearing part (typical casting material, i.e. gray cast iron with flake graphite) and a working part (titanium insert). The titanium insert was made by printing using the selective laser melting (SLM) method, and its shape was spatial. The verification of the bimetallic castings was carried out mainly based on metallographic tests, temperature and thickness measurements. Structure examinations containing metallographic microscopic studies with the use of a light microscope (LOM) and a scanning electron microscope (SEM) with microanalysis of the chemical composition (energy dispersive spectroscopy - EDS).The aim of the tests was to select the appropriate geometrical insert parameters for bimetallic castings within the tested range. The correct parameters of both the insert, pouring temperature and the casting modulus affect the diffusion processes and, consequently, the formation of carbides and the creation of bimetallic castings.
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Authors and Affiliations

A. Dulska
1
ORCID: ORCID

  1. Silesian University of Technology, Faculty of Mechanical Engineering, Department of Foundry Engineering, Towarowa 7, 44-100 Gliwice, Poland
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Abstract

The paper presents selected granular ceramic materials available on the Polish market. Their characteristics have been determined in the aspect on application in the production of iron alloy-ceramic composite. The possibility of obtaining a composite layer by means of bulk grains in molds of plates were considered, which was the foundation for experimental molds to be used in service tests. On the basis of obtaining results was stated that the knowledge of the characteristics of bulk grains enables the calculation of their quantity necessary for the composite production. When using the bulk grains the thickness of the composite layer is restricted by the thermal relations (cooler) and the physical phenomena (buoyancy, metal static pressure). Increasing amount of grains above definite condition causes surface defects in the castings. Each casting, due to its weight, shape and place of composite layer production requires an individual approach, both at the stage of formation and that of calculation of the required quantity of ceramic grains.
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Authors and Affiliations

A. Dulska
J. Kilarski
A. Studnicki
J. Szajnar
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Abstract

The paper presents a method of producing a grey cast iron casting locally reinforced with a titanium insert printed using SLM method (Selective Laser Melting). This article attempts to examine the impact of the selected geometry of titanium spatial insert on the surface layer formation on grey cast iron. The scope of the research focuses on metallographic examination - observation and analysis of the structure of the reinforced surface layer on a light and scanning microscope and a hardness measurement of the titanium layer area. Based on the obtained results, it was concluded that the reaction between titanium insert and metal (grey cast iron) locally develops numerous carbides precipitation (mainly TiC particles), which increases the hardness of the reinforced surface layer and local strengthening of the material. The ratio between the thickness of the support part (grey cast iron) and the working part (titanium insert) affects the resulting layers connection structure. The properties of the obtained reinforced surface layer depend mainly on the geometry of the insert (primarily on the internal dimensions of the connector) and the volume of the casting affecting the re-melting of the insert. A more concentrated structure of carbides precipitation occurs in castings with a full connector insert.

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Authors and Affiliations

A. Dziwoki
A. Dulska
J. Szajnar
M. Król
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Abstract

This paper presents matters related to production of ceramic and cast iron composite. The composite was made with the use of a foam structured ceramic insert. The tests included measuring of hardness, impact strength and resistance to abrasive wear of the composite produced. On the basis of obtaining results was stated that the use of foamed ceramic filters provides good conditions of filling a ceramic framework with molten grey or chromium cast iron. The growth of hardness of the ceramic- grey cast iron composite is ca. 60% as compared to the grey cast iron hardness. The growth of hardness of the ceramic- chromium cast iron composite is slight and does not exceed 5 % in comparison to the chromium cast iron. Introduction of the ceramic inserts deteriorates the cast iron impact strength by ca. 20 - 30 %. The use of ceramic inserts increases the resistance to abrasive wear in case of grey cast iron by ca. 13% and in case of the chromium cast iron by ca. 10 %.
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Authors and Affiliations

A. Dulska
A. Studnicki
M. Cholewa
J. Szajnar
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Abstract

The paper presents an innovative method of creating the layered castings. The innovation relies on application the 3D printing insert obtaining in SLM (selective laser melting) method. This type of scaffold insert made from pure Ti powder, was placed into mould cavity directly before pouring by grey cast iron. In result of used method was obtained grey cast iron casting with surface layer reinforced by titanium carbides. In range of studies were carried out metallographic researches using light microscope and scanning electron microscope, microhardness measurements and abrasive wear resistance. On the basis of obtaining results was stated that there is a possibility of reinforcing surface layer of the grey cast iron casting by using 3D printing scaffold insert in the method of mould cavity preparation. Moreover there was a local increase in hardness and abrasive wear resistance in spite of the precipitation of titanium carbides in surface layer of grey cast iron. While the usable properties of composite surface layer obtained in result of use of the method presented in the paper, strongly depend of dimensions of scaffold insert, mainly parameters Re and Ri.

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Authors and Affiliations

A. Dulska
J. Szajnar
N. Przyszlak
T. Wróbel
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Abstract

The paper presents the problem which concerning the technology of bimetallic castings in materials configuration: high-chromium steel as the working layer and grey cast iron as the base part. The aim of the studies was integrate the process of manufacturing of bimetallic casting with the heat treatment of hardening type of X46Cr13 steel insert by applying the mould with sandmix on a matrix of chromite sand. Range of studies included the chemical composition analysis, non-destructive ultrasonic tests to examine the quality of the permanent bond between the working layer (steel insert) and the base part (grey cast iron) of the bimetallic castings, hardness measurements as well as metallographic examinations performed on the optical and scanning electron microscopes. On the basis of obtained results was concluded that the self-hardening process occurred in the X46Cr 13 steel working layer and in result of this the hardness on its surface equalled approx. 45HRC in case of the bimetallic castings with full permanent bond between both parts.

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Authors and Affiliations

N. Przyszlak
T. Wróbel
ORCID: ORCID
A. Dulska
ORCID: ORCID
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Abstract

The article presents the technology of layered casting with the use of 3D printing to make a frame insert. The insert was made of powdered titanium and then filled with liquid cast iron. The paper presents the results of research, including structure observation and hardness measurements, as well as abrasion resistance tests. The results indicate the possibility of creating a local reinforcement using a frame insert. The resulting casting is characterized by a local increase in hardness and, in addition, an increase in abrasion resistance of the entire surface layer. The quality of the obtained connection depends strongly on the casting parameters.

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Authors and Affiliations

A. Dulska
ORCID: ORCID
J. Szajnar
ORCID: ORCID
M. Król
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Abstract

The phytotoxic effects of fluoride and its derivatives on the seeds and seedlings of the Colobanthus apetalus and Colobanthus quitensis were studied. This is a first study to evaluate the influence of sodium fluoride (NaF) on the morphophysiological and biochemical processes on two Colobanthus species. The influence of various concentrations of NaF (9 mM, 19 mM, 29 mM) on the germination capacity and germination rate of seeds, seedlings growth and the proline content of plant tissues was analyzed under laboratory conditions (20/10°C, 12/12 h). The seeds of C. apetalus were collected from a greenhouse, whereas the seeds of C. quitensis were collected in Antarctica and in a greenhouse (Olsztyn, Poland). The tested concentrations of NaF did not suppress the germination of C. apetalus seeds, but the germination of C. quitensis seeds was inhibited. Sodium fluoride mainly inhibited root growth of C. apetalus and C. quitensis. In both analyzed species, the free proline content of seedlings increased significantly under exposure to NaF. The results of this study clearly indicate that C. apetalus and C. quitensis are highly resistant to NaF stress.

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Authors and Affiliations

Justyna Dulska
Janusz Wasilewski
Piotr Androsiuk
ORCID: ORCID
Wioleta Kellmann-Sopyła
Katarzyna Głowacka
Ryszard Górecki
Katarzyna Chwedorzewska
Irena Giełwanowska
ORCID: ORCID

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