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Abstract

Complex rheological properties of yield-stress materials may lead to the generation of an intensive mixing zone near a rotating impeller. From the practical point of view, the zone should cover most of the stirred liquid. According to the literature review, several parameters may affect the size of the mixing zone, in particular forces exerted on the liquid. This paper presents both experimental and numerical investigation of axial and tangential forces generated during mechanical mixing of yield-stress fluids in a stirred tank. The tested fluids were aqueous solutions of Carbopol Ultrez 30 of concentration either 0.2 or 0.6 wt% and pH = 5:0. The study was performed for three types of impeller, pitched blade turbine, Prochem Maxflo T and Rushton turbine, in a broad range of their rotational speed, N = 60 - 900 rpm. The axial and tangential forces were calculated from the apparent mass of the stirred tank and torque, respectively. The experimental results were compared with CFD predictions, revealing their good agreement. Analysis of the generated forces showed that they are dependent on the rheological characteristic of liquid and the impeller type. It was also found that although axial force was smaller than tangential force, it significantly increased the resultant force.
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Authors and Affiliations

Anna Story
1
Grzegorz Story
1
Zdzisław Jaworski
1

  1. West Pomeranian University of Technology in Szczecin, Faculty of Chemical Technology and Engineering, Department of Chemical and Process Engineering, al. Piastów 42,71-065 Szczecin, Poland
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Abstract

The article presents an experimental investigation of the rheological properties of carbomer microgels. All of the tested fluids were made up from commercial polyacrylic acid, Carbopol Ultrez 30. In total, eighteen microgels were prepared, differing in concentration; 0.2, 0.4 and 0.6 wt%, with six levels of neutralisation for pH from 4.0 to 9.0. Based on the experimental flow curves it was found that all tested microgels are yield stress shear-thinning fluids. Therefore, the Herschel–Bulkley model was used and its rheological parameters were determined. It was found that both the concentration and the pH value significantly affected the yield stress. As the Carbopol concentration increased, the yield point also increased. With the increasing value of pH, the yield stress first increased until a certain maximum level and then decreased. The maximum values of yield stress were obtained for pH = 6 to 7, depending on polymer concentration. It was also found that flow curves of the tested microgels could be described using one universal master curve, thus they have common rheological behaviour.

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Authors and Affiliations

Anna Story
Grzegorz Story
Zdzisław Jaworski
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Abstract

The aim of this work was to achieve a deeper understanding of the heat transfer in a microtubular Solid Oxide Fuel Cell (mSOFC) stack based on the results obtained by means of a Computational Fluid Dynamics tool. Stack performance predictions were based on simulations for a 16 anodesupported mSOFCs sub-stack, which was a component of the overall stack containing 64 fuel cells. The emphasis of the paper was put on steady-state modelling, which enabled identification of heat transfer between the fuel cells and air flow cooling the stack and estimation of the influence of stack heat losses. Analysis of processes for different heat losses and the impact of the mSOFC reaction heat flux profile on the temperature distribution in the mSOFC stack were carried out. Both radiative and convective heat transfer were taken into account in the analysis. Two different levels of the inlet air velocity and three different values of the heat losses were considered. Good agreement of the CFD model results with experimental data allowed to predict the operation trends, which will be a reliable tool for optimisation of the working setup and ensure sufficient cooling of the mSOFC stack.

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Authors and Affiliations

Zdzisław Jaworski
Paulina Pianko-Oprych
Ekaterina Kasilova
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Abstract

Fast development of computation techniques for electrolyte activities contributed recently to introduction of a few substantial programmes for thermodynamic computing of multiphase systems. The presented study comprises useful information for practical computing using selected thermodynamic models of aqueous electrolyte solutions. Those models enable quantitative description of both phase and ionic equilibria and provide values of activity coefficients. The carried out analysis of individual models involved a comparison of their practical effectiveness features along with problems encountered in evaluation of the coefficients. The authors conclude that for the Solvay soda system the exUNIQUAC model for an in-house code or the MSE model for a commercial one can be used.

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Authors and Affiliations

Zdzisław Jaworski
Małgorzata Czernuszewicz
Łukasz Gralla
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Abstract

The present study deals with modelling and validation of a planar Solid Oxide Fuel Cell (SOFC) design fuelled by gas mixture of partially pre-reformed methane. A 3D model was developed using the ANSYS Fluent Computational Fluid Dynamics (CFD) tool that was supported by an additional Fuel Cell Tools module. The governing equations for momentum, heat, gas species, ion and electron transport were implemented and coupled to kinetics describing the electrochemical and reforming reactions. In the model, the Water Gas Shift reaction in a porous anode layer was included. Electrochemical oxidation of hydrogen and carbon monoxide fuels were both considered. The developed model enabled to predict the distributions of temperature, current density and gas flow in the fuel cell.

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Authors and Affiliations

Zdzisław Jaworski
Paulina Pianko-Oprych
Tomasz Zinko
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Abstract

The aim of this paper was to demonstrate the feasibility of using a Computational Fluid Dynamics tool for the design of a novel Proton Exchange Membrane Fuel Cell and to investigate the performance of serpentine micro-channel flow fields. A three-dimensional steady state model consisting of momentum, heat, species and charge conservation equations in combination with electrochemical equations has been developed. The design of the PEMFC involved electrolyte membrane, anode and cathode catalyst layers, anode and cathode gas diffusion layers, two collectors and serpentine micro-channels of air and fuel. The distributions of mass fraction, temperature, pressure drop and gas flows through the PEMFC were studied. The current density was predicted in a wide scope of voltage. The current density – voltage curve and power characteristic of the analysed PEMFC design were obtained. A validation study showed that the developed model was able to assess the PEMFC performance.
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Authors and Affiliations

Tomasz Zinko
Paulina Pianko-Oprych
Zdzisław Jaworski
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Abstract

The paper addresses the issues of quantification and understanding of Solid Oxide Fuel Cells (SOFC) based on numerical modelling carried out under four European, EU, research projects from the 7FP within the Fuel Cell and Hydrogen Joint Undertaking, FCH JU, activities. It is a short review of the main projects’ achievements. The goal was to develop numerical analyses at a single cell and stack level. This information was integrated into a system model that was capable of predicting fuel cell phenomena and their effect on the system behaviour. Numerical results were analysed and favourably compared to experimental results obtained from the project partners. At the single SOFC level, a static model of the SOFC cell was developed to calculate output voltage and current density as functions of fuel utilisation, operational pressure and temperature. At the stack level, by improving fuel cell configuration inside the stack and optimising the operation conditions, thermal stresses were decreased and the lifetime of fuel cell systems increased. At the system level, different layouts have been evaluated at the steady-state and by dynamic simulations. Results showed that increasing the operation temperature and pressure improves the overall performance, while changes of the inlet gas compositions improve fuel cell performance.

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Authors and Affiliations

Paulina Pianko-Oprych
Zdzisław Jaworski
Tomasz Zinko
Mateusz Palus

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