This paper discusses changes in the microstructure and abrasive wear resistance of G17CrMo5-5 cast steel modified with rare earth metals
(REM). The changes were assessed using scanning microscopy. The wear response was determined in the Miller test to ASTM G75.
Abrasion tests were supplemented with the surface profile measurements of non-modified and modified cast steel using a Talysurf CCI
optical profilometer. It was demonstrated that the modification substantially affected the microstructure of the alloy, leading to grain size
reduction and changed morphology of non-metallic inclusions. The observed changes in the microstructure resulted in a three times higher
impact strength (from 33 to 99 kJ/cm2
) and more than two times higher resistance to cracking (from 116 to 250 MPa). The following
surface parameters were computed: Sa: Arithmetic mean deviation of the surface, Sq: Root-mean-square deviation of the surface, Sp:
Maximum height of the peak
Sv: Maximum depth of the valley, Sz: Ten Point Average, Ssk: Asymmetry of the surface, Sku: Kurtosis of the surface. The findings also
indicated that the addition of rare earth metals had a positive effect on the abrasion behaviour of G17CrMo5-5 cast steel.
Cast stainless steel of the Cr-Ni duplex type is used, among others, for the cast parts of pumps and valves handling various chemically
aggressive media. Therefore, the main problem discussed in this article is the problem of abrasion wear resistance in a mixture of SiC and
water and resistance to electrochemical corrosion in a 3% NaCl- H2O solution of selected cast steel grades, i.e. typical duplex cast steel,
high silicon and manganese duplex cast steel, and Cr-Ni austenitic cast steel (type AISI 316L). The study shows that the best abrasion
wear resistance comparable to Ni-Hart cast iron was obtained in the cast duplex steel, where Ni was partially replaced with Mn and N.
This cast steel was also characterized by the highest hardness and matrix microhardness among all the tested cast steel grades. The best
resistance to electrochemical corrosion in 3% NaCl- H2O solution showed the cast duplex steel with high content of Cr, Mo and N. The
addition of Ni plays rather insignificant role in the improvement of corrosion resistance of the materials tested.
A possibility to control the strength, hardness and ductility of the L35HM low-alloy structural cast steel by the applied tempering
temperature is discussed in the paper. Tests were carried out on samples taken from the two randomly selected industrial melts. Heat
treatment of the cast samples included quenching at 900 °C, cooling in an aqueous solution of polymer, and tempering at 600 and 650 °C.
The obtained results showed that the difference in the tempering temperature equal to 50 °C can cause the difference of 121 MPa in the
values of UTS and of 153 MPa in the values of 0.2%YS. For both melts tempered at 600 °C, the average values of UTS and 0.2%YS were
equal to 995 MPa and 933 MPa, respectively. The values of EL and RA did not show any significant differences. Attention was drawn to
large differences in strength and hardness observed between the melts tempered at 600 and 650 °C. Despite differences in the mechanical
properties of the examined cast steel, the obtained results were superior to those specified by the standard.
The effect of CaSiAl modification (43-49% Ca, 43-48% Si, 2% Al) on the non-metallic inclusions and mechanical properties of cast lowcarbon steel is discussed. Tests were carried out on the cast steel with 0.2% C and micro-additives of V and Nb, used mainly for heavy steel castings (e.g. slag ladles). The modifier in an amount of 1.5 and 3 kg / Mg was introduced to the liquid steel before tapping the metal into a ladle. Test ingots of Y type and a weight of 10 kg were cast and then subjected to a normalizing heat treatment. Using light microscopy and scanning electron microscopy, qualitative and quantitative evaluation of the non-metallic inclusions present in as-cast samples was carried out. Additionally, tests of mechanical strength and impact strength were performed on cast steel with and without the different content of modifier. It was found that increasing the modifier addition affected impact strength but had no significant effect on tensile strength and yield strength. The material with high impact strength had the smallest area fraction of non-metallic inclusions in the microstructure (0.20%). The introduction of modifiers changed the morphology of non-metallic inclusions from dendritic to regular and nodular shapes.
The results of the modification of austenitic matrix in cast high-manganese steel containing 11÷19% Mn with additions of Cr, Ni and Ti
were discussed. The introduction of carbide-forming alloying elements to this cast steel leads to the formation in matrix of stable complex
carbide phases, which effectively increase the abrasive wear resistance in a mixture of SiC and water. The starting material used in tests
was a cast Hadfield steel containing 11% Mn and 1.34% C. The results presented in the article show significant improvement in abrasive
wear resistance and hardness owing to the structure modification with additions of Cr and Ti.
Characteristics of the microstructure of corrosion-resistant cast 24Cr-5Ni-2.5Mo duplex steel after introduction of 0.98, 1.67 and 4.3% Si were described. Based on the test results it has been found that silicon addition introduced to the corrosion-resistant cast two-phase duplex steel significantly reduces austenite content in the alloy matrix. Increasing silicon content in the test alloy to 4.3% has resulted, in addition to the elimination of austenite, also in the precipitation of Si-containing intermetallic phases at the grain boundaries and inside the grains. The precipitates were characterized by varying content of Cr and Mo, indicating the presence in the structure of more than one type of the brittle phase characteristic for this group of materials. The simulation using Thermo-Calc software has confirmed the presence of ferrite in all tested alloys. In the material containing 4.3% Si, the Cr and Si enriched precipitates, such as G phase and Cr3Si were additionally observed to occur.
The effect of vanadium microaddition on the strength of low-carbon cast steel containing 0.19% C used, among others, for castings of slag ladles was discussed. The tested cast steel was melted under laboratory conditions in a 30 kg capacity induction furnace. Mechanical tests were carried out at 700, 800 and 900°C using an Instron 5566 machine equipped with a heating oven of 2C stability. Non-standard 8- fold samples with a measuring length of 26 mm and a diameter of 3 mm were used for the tests. It has been shown that, compared to cast steel without vanadium microaddition, the introduction of vanadium in an amount of 0.12% to unalloyed, low carbon cast steel had a beneficial effect on the microstructure and properties of this steel not only at ambient temperature but also at elevated temperatures when it promoted an increase in UTS and YS. The highest strength values were obtained in the tested cast steel at 700C with UTS and YS reaching the values of 193 MPa and 187.7 MPa, respectively, against 125 MPa and 82.8 MPa, respectively, obtained without the addition of vanadium. It was also found that with increasing test temperature, the values of UTS and YS were decreasing. The lowest values of UTS and YS obtained at 900°C were 72 MPa and 59.5 MPa, respectively, against 69 MPa and 32.5 MPa, respectively, obtained without the addition of vanadium.