The paper presents selected methods used for estimation the unknown geometrical parameters of a spatial mechanism model, used to describe the position and orientation of the end-effector, for example the coordinates of the center points of spherical joints, link dimensions etc. These data are necessary when dealing with computer simulation of any mechanism. The parameters are estimated based on coordinate measurements of selected points, located on the real mechanism links, using a portable manipulator with serial structure composed of 6 revolute joints and a spherical probe, but other techniques of acquiring point coordinates are applicable as well. The described methods can be used in the cases of a disassembled link, an assembled mechanism and redundant data sets. The methods are characterized by accuracy and robustness in the presence of different levels of noise, stability with respect to degenerate data sets, and low computation time. Special attention is paid to the case when the wanted parameters are hard to measure directly. Numerical examples are presented dealing with 5-link mechanism used to guide front wheels of a car.
The paper presents optimization of 5-rod (5-link) suspension mechanism used in passenger cars for independent guiding of the wheels. Selected stiffness coefficients defined for five elastomeric bushings installed in joints of the suspension rods are considered as design variables. Two models with lumped parameters (i.e. elastokinematic and dynamic) of wheel-suspension-car body system are formulated to describe relationships between the design variables and the performance indexes including car active safety and ride comfort, respectively. The multi-criteria goal function is minimized using a deterministic algorithm. The suspension with optimized bushings rates fulfils desired elastokinematic criteria together with a defined dynamic criterion, describing the so-called rolling comfort. An event of car passing over short road bump is considered as dynamic conditions. The numerical example deals with an actual middle-class passenger car with 5-rod suspension at the front driven axle. Estimation of the models parameters and their verification were carried out on the basis of indoor and outdoor experiments. The proposed optimization procedure can be used to improve the suspension design or development cycle.
This paper presents an estimation method for the spatial pose and displacement parameters of multi-rod suspension mechanism, based on measurement results by using wire sensors. Some changes of position and orientation of the platform fixed to wheel knuckle cause corresponding changes of sensors’ cable lengths. The fixation points of the cable sensors are selected with the collision-free conditions taken into account. Numerical example deals with platform poses and positioning of the sensors that satisfy the measurement conditions.