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Number of results: 6
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Abstract

The paper deals with hypereutectic high chromium cast irons. The subject of examination was the effect of various alloying elements (Ti, W, Mo, V) on the size of primary carbides and on the resultant material hardness. Using a scanning electron microscope with a wave dispersion analyser, the carbon content in carbides was established. To determine the other elements, an energy dispersion analyser was used. It was found that both the primary and the eutectic carbides were of the M7C3 type and very similar in composition. The carbides always contained Cr and Fe, and also W, Mo, V or Ti, in dependence on the alloying elements used. The structure of materials containing only chromium without any alloying additions exhibited coarse acicular primary carbides. The structure of materials alloyed with another element was always finer. Marked refinement was obtained by Ti alloying.
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Authors and Affiliations

A. Záděra
V. Kaňa
V. Krutiš
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Abstract

The paper is concerned with comparing the methods for determining the ferrite content in castings from duplex stainless steels. It uses Schaeffler diagram, empirical formula based calculation, image analysis of metallographic sample, X-ray diffraction and measurement with a feritscope. The influence of wall thickness of the casting on the ferrite content was tested too. The results of the experiments show that the casting thickness of 25 or 60 mm does not have a significant effect on the measured amount of ferrite. The image analysis of metallographic sample and the measurement with the feritscope appear to be the most suitable methods. On the contrary, predictive methods, such as Schaeffler diagram or empirical formula based calculation are only indicative and cannot replace the real measurements. X-ray diffraction seems to be the least suitable measuring method. Values of ferrite content measured in such a way often deviated from the values measured by image analysis and with feritscope.

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Authors and Affiliations

V. Kaňa
V. Pernica
A. Zadera
V. Krutiš
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Abstract

The present paper is concerned with the practical interconnection between virtual engineering tools and additive model manufacturing technologies and the subsequent production of a ceramic shell by rapid prototyping with the use of Cyclone technology to produce the aluminium casting prototype. Prototypes were developed as part of the student formula project, where several parts originally produced by machining were replaced by castings. The techniques of topological optimization and the combination with the tools of the numerical simulation were used to optimise the virtual prototype before a real production of the first prototype. 3D printing of wax pattern ensured direct and fast assembly of the cluster without any additional operations and troubles during dewaxing. The shell was manufactured in 6 hours thanks to a system of quick-drying of individual layers of ceramic shell. It has been verified that the right combination of individual virtual tools with the rapid prototyping can shorten the development time and delivery of the first prototypes from a few months to a few weeks.
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Bibliography

[1] Xiao, A., Bryden, K.M. (2004). Virtual engineering: A vision of the next-generation product realization using virtual reality technologies. Proceedings of the ASME 2004 Design Engineering Technical Conferences – DETC’04, 28 September – 2 October, pp 1-9.Salt Lake City, Utah, #57698.
[2] Pekkola, S. & Jäkälä, M. (2007) From technology engineering to social engineering: 15 years of research on virtual worlds. The DATA BASE for Advances in Information Systems. 38(4), 11-16.
[3] Bao, Jin, J.S., Gu, Y., Yan, M.Q. & Ma, J.Q. (2002). Immersive virtual product development. Journal of Materials Processing Technology. 129(1-3), 592-596. DOI: 10.1016/S0924-0136(02)00655-6.
[4] Van der Auweraer, H. (2010). Virtual engineering at work: The challenges for designing intelligent products. In: Proceedings of the TMCE 2010 Symposium, April 12-16, (pp. 3-18), Ancona, Italy.
[5] Stawowy, A., Wrona, R., Brzeziński, M. & Ziółkowski, E. (2013). Virtual factory as a method of foundry design and production management. Archives of Foundry Engineering. 13(1), 113-118. DOI: 10.2478/afe-2013-0022
[6] Dépincé, P., Chablat, D., Woelk, P.O. (2004) Virtual manufacturing: tools for improving design and production, Dans International Design Seminar - CIRP International Design Seminar, Egypt.
[7] Kumar, P., Ahuja, I.P.S. & Singh, R. (2013). Framework for developing a hybrid investment casting process. Asian Review of Mechanical Engineering, 2(2), 49-55.
[8] Kügelgen, M. (2008). From 7 days to 7 hours – Investment casting parts within the shortest time, 68th WFC - World Foundry Congress, 7th - 10th February, 2008, (pp. 147-151).

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Authors and Affiliations

V. Krutiš
1
ORCID: ORCID
P. Šprta
1
V. Kaňa
1
ORCID: ORCID
A. Zadera
1
J. Cileček
2

  1. Brno University of Technology, Czech Republic
  2. Alucast s.r.o., Czech Republic
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Abstract

The aim of the paper is experimental verification of the influence of the composition of the ceramic mixture on the mechanical properties of cast ethyl silicate cores. Cast ceramic cores have a great potential in the production of complex castings, especially in the field of hydropower. However, the disadvantage of the cast ceramic cores is their low strength during cores removing from the core box and handling with them. The research is focused mainly on the possibilities of increasing the handling strength of the cores during removal from the core box and after their ignition. The paper investigates different ways of increasing the strength of cast ceramic cores by adjusting the composition of the ceramic mixture. Further, the research verifies the possibility of increasing the strength of ceramic cores by adding synthetic fibers to the ceramic mixture. The paper also contains the results of measuring the strength of the cores after impregnation with a solution of phosphorous binder and subsequent annealing.
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Bibliography

[1] Cihlář, J. (1993). Hydrolysis and polycondensation of ethyl silicates. 2, Hydrolysis and polycondensation of ETS40 (ethyl silicate 40). Colloids and Surfaces A: Physicochemical and Engineering Aspects. 7093), 253-268. https://doi.org/10.1016/0927-7757(93)80299-T.
[2] Doškář, J. (1976). Production of precision castings. (1st ed.). Prague: SNTL. (in Czech)
[3] Lewis, J.A. (2000). Colloidal processing of ceramics. Journal of the American Ceramic Society. 83(10), 2341-2359. https://doi.org/10.1111/j.1151-2916.2000.tb01560.x.
[4] Raza, N., Raza, W., Madeddu, S., Agbe, H., Kumar, R.V. & Kim, K.H. (2018). Synthesis and characterization of amorphous precipitated silica from alkaline dissolution of olivine. RSC advances. 8(57), 32651-32658. https://doi.org/10.1039/c8ra06257a.
[5] Doškář, J., Kaštánek, O., Gabriel, J., Valihrach, O. (1961). Precision casting in ceramic molds: designed high techn. foundry staff, work. development and research in mechanical engineering. Prague: SNTL. (in Czech).
[6] Wagh, A.S. (2004). Chemically BondedPhosphate Ceramics. 21st Century Materials with Diverse Applications. Oxford: Elsevier. Retrieved March 15, 2022, from https://doi.org/10.1016/B978-008044505-2/50006-5
[7] Wagh, A.S. & Jeong, S.Y. (2003). Chemically bonded phosphate ceramics: i, A dissolution model of formation. Journal of the American Ceramic Society. 83(11). 1838-1844. DOI: https://doi.org/10.1111/j.1151-2916.2003.tb03569.x
[8] Hlaváč, J. (1988). Fundamentals of silicate technology. Prague: SNTL. (in Czech)
[9] Lü, K., Liu, X., Du, Z., & Li, Y. (2016). Bending strength and fracture surface topography of natural fiber-reinforced shell for investment casting process. China Foundry, 13, 211-216. DOI: 10.1007/s41230-016-5100-4.
[10] Lü, K., Liu, X., & Duan, Z. (2018). Effect of firing temperature and time on hybrid fiber-reinforced shell for investment casting. International Journal of Metalcasting. 13(3), 666-673. DOI: 10.1007/s40962-018-0280-x.
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Authors and Affiliations

P. Bořil
1
ORCID: ORCID
V. Kaňa
1
ORCID: ORCID
M. Myška
1
ORCID: ORCID
V. Krutiš
1
ORCID: ORCID

  1. Brno University of Technology, Czech Republic
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Abstract

For the EN GX4CrNi13-4 martensitic stainless steel, research was conducted to investigate the impact of the quenching intensity and the content of nickel on the mechanical properties and amount of retained austenite. It was found that the amount of retained austenite significantly increases with growing nickel concentration. On the other hand, the cooling rate at quenching makes a difference only if the cooling is intensive, then amount of retained austenite decrease. A higher nickel content improves the mechanical properties. With more intensive cooling, the tensile strength decreases while the yield strength increases. The ductility is not significantly affected by the cooling intensity.

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Authors and Affiliations

V. Kaňa
ORCID: ORCID
V. Krutiš
ORCID: ORCID
P. Bořil
ORCID: ORCID
A. Záděra
M. Rimko
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Abstract

This work deals with the problem of intermetallic phases in cast standard duplex steel ASTM A890 Gr 4A (generally known as 2205). The investigated steel was subjected to isothermal heat treatment in the range from 595 °C to 900 °C and in the duration from 15 minutes to 245 hours, and was also investigated in terms of anisothermal (natural) cooling after casting into the mould. The precipitation starts at grain boundaries with a consistent ferrite transformation. The work is focused on the precipitation of the sigma phase (σ) and the chi phase (χ). Examination of the microstructure was conducted using light and scanning electron microscopy. Their statistical analysis was carried out using the results of the investigations of precipitation processes in the microstructure, both within the grains and at the grain boundaries. To illustrate this impact, the surface area of precipitates was evaluated. The percentage of these intermetallic phases was calculated by measuring their area using a computer image analysis system. Based on their observations, a combined time-temperature transformation (TTT) diagram with continuous cooling transformation (CCT) curves was created.
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Authors and Affiliations

M. Myška
1
ORCID: ORCID
P. Bořil
1
ORCID: ORCID
V. Krutiš
1
ORCID: ORCID
V. Kaňa
1
ORCID: ORCID
A. Zádĕra
1
ORCID: ORCID

  1. Brno University of Technology, Czech Republic

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