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Abstract

The paper discusses the issue of the utilization of selected raw materials obtained as by-products of rock mining and processing in the ceramic industry in Poland. The raw materials in question are: kaolinite-rich clayey substance remaining after quartz sand washing and alkalis-rich finest fractions generated in the course of the production of granite crushed aggregates. Despite usually high content of coloring oxides, they have been utilized for the production of ceramic goods, the high whiteness of which is not required after firing. High interest in these materials was connected with the implementation of the fast firing method as well as modernization and large scale expansion of the domestic ceramic industry, especially ceramic tiles and sanitaryware sectors. Between the mid-1990s and 2018, the annual consumption of kaolinite raw materials being by-products of quartz sand washing increased from ca. 20,000 to 100,000–120,000 Mg. At the same time the sales of secondary granite fractions utilized as a flux in the ceramic industry rose from 30,000 to 120,000 Mg per year in 2007–2008, and 50,000–70,000 Mg per year most recently. The development of the utilization of these raw materials has been an example of the rational and comprehensive management of all the minerals that occur in deposits in operation. This is particularly important in the context of the depletion of these raw materials reserves and the limited availability of their new deposits. Furthermore, this also makes a contribution towards reducing the scale of imports of raw materials for the ceramic tile industry, which is inevitable due to insufficient supplies from domestic sources.

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Authors and Affiliations

Ewa Lewicka
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Abstract

Mineral fillers are mainly utilized in the production of printing and writing papers (P&W) to improve their optical features and their vulnerability to printing. With the high cost of pulp, the aim of their introduction has been to increase mineral loading in paper and reduce the overall cost of production. For many years the only method of paper formation was acid technology, while the only raw material of choice for filling and coating paper and cardboard was kaolin (in the beginning of the 1970s it was 80% of fillers and 94% of coating grades used in Western Europe, while in the USA – 92% and 96%, respectively). The onset on new methods of acid-free (alkaline) paper forming caused a drastic reduction in the kaolin demand for cost-competitive calcium carbonate: GCC – Ground Calcium Carbonate) and PCC – Precipitated Calcium Carbonate. This also resulted from the progressive self-destruction of machine-made acid papers. In 2013, the share of calcium carbonate in the total production of fillers was 83%, while kaolin accounted for 10%, and talc – 7%. The article presents the parameters of principal mineral fillers for the paper industry and the main reasons why they are suitable for particular kinds of paper. Kaolin, due to the platy nature of its main mineral constituent – kaolinite, is preferred in multiple coating papers. The choice of GCC is beneficial because of its low price and properties (especially whiteness). PCC , due to the possibility of shape and particle size modification serves as filler in uncoated woodfree papers, the key features of which are expected to be lightness and opacity. Size distribution is the main difference between PCC and GCC . The article also presents tendencies observed over the last several years in the paper market in Poland, i.e. in a significant growth in coated paper and board for packaging, as well as the decreasing demand for newspaper, which is a consequence of progressive digitalization.

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Authors and Affiliations

Ewa Lewicka
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Abstract

The observation of trends in the demand for minerals is of fundamental importance in the long- -term assessment of prospects for economic development in Poland.
From among 148 minerals analyzed, 42 minerals are indicated as key minerals for the country’s economy, of which 22 were recognized as deficit minerals. These minerals have been the subject of this paper.
For each of these minerals the forecasts of demand by the years 2030, 2040 and 2050 have been made taking the current trends in domestic economy and premises for the development of industries that are main users of these minerals into account. The most promising prospects for growth of domestic demand – with at least a two-fold increase by 2050 – have been determined for manganese dioxide, metallic: magnesium, nickel, silicon, as well as talc and steatite, while an increase by at least 50% have been anticipated for metallic aluminum, tin, metallic manganese, and elemental phosphorus. For natural gas and crude oil growing tendencies have also been predicted, but only by 2030. On the other hand, the most probable decline in domestic demand by 2050 may be foreseen for iron ores and concentrates, bauxite, metallic tungsten, magnesite and magnesia, as well as for crude oil and natural gas, especially after 2040.
It seems inevitable that the deficit in the foreign trade of minerals will continue to deepen in the coming years. By 2030 this will mainly result from the growing importation of crude oil and natural gas, but beyond – by 2050 – further deepening in the trade deficit will be related to the growing importation of many metals as well as of some industrial minerals. After 2040, the negative trade balance can be mitigated by a possible decrease in foreign deliveries of hydrocarbons and iron ores and concentrates.
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Bibliography


Galos et al. 2020 – Galos, K., Burkowicz, A., Czerw, H., Figarska-Warchoł, B., Gałaś, A., Guzik, K., Kamyk, J., Kot- -Niewiadomska, A., Lewicka, E. and Szlugaj, J. 2020. Assessment of current and future demand of the domestic economy for mineral raw materials in the perspective of 2025, 2030. 2040 and 2050 (Ocena obecnego oraz przyszłego zapotrzebowania gospodarki krajowej na surowce w perspektywie 2025, 2030, 2040 i 2050 roku). Commissioned by the PIG-PIB (unpublished typescript in Polish).

Galos, K. and Lewicka, E. 2016. Assessment of importance of non-energy mineral raw materials for the domestic economy in the years 2005–2014 (Ocena znaczenia surowców mineralnych nieenergetycznych dla gospodarki krajowej w latach 2005–2014). Zeszyty Naukowe IGSMiE PAN 92, pp. 7–36 (in Polish).

Galos et al. 2021 – Galos, K., Lewicka, E., Burkowicz, A., Guzik, K., Kot-Niewiadomska, A., Kamyk, J. and Szlugaj, J. 2021. Approach to identification and classification of the key, strategic and critical minerals important for the mineral security of Poland. Resources Policy 70, pp. 101900–101913.

Galos, K. and Smakowski, T. 2014. Preliminary proposal of methodology of identification of key minerals for the Polish economy (Wstępna propozycja metodyki identyfikacji surowców kluczowych dla polskiej gospodarki). Zeszyty Naukowe IGSMiE PAN 88, pp. 59–79 (in Polish).

Galos, K. and Szamałek, K. 2011. Assessment of the non-energy minerals security of Poland (Ocena bezpieczeństwa surowcowego Polski w zakresie surowców nieenergetycznych). Zeszyty Naukowe IGSMiE PAN 81, pp. 37–58 (in Polish).

Kulczycka et al. 2016 – Kulczycka, J., Pietrzyk-Sokulska, E., Koneczna, R., Galos, K. and Lewicka, E. 2016. Key minerals for the Polish economy (Surowce kluczowe dla polskiej gospodarki) Kraków: MERRI PAS, 164 pp. (in Polish).

Lewicka, E. and Burkowicz, A. 2018. Assessing current state of coverage the mineral raw materials demand of the domestic economy (Ocena obecnego stanu pokrycia potrzeb surowcowych gospodarki krajowej). Przegląd Geologiczny 66(3), pp. 144–152 (in Polish).

Lewicka et al. 2021 – Lewicka, E., Guzik, K. and Galos, K. 2021. On the possibilities of critical raw materials production from the EU’s primary sources. Resources 10(5), pp. 50–71.

Ministry of Climate and Environment 2021. Mineral Policy of Poland. Project from 6 April 2021 (Polityka surowcowa państwa. Projekt z 6 kwietnia 2021 r.), Warszawa (in Polish).

Nieć et al. 2014 – Nieć, M., Galos, K. and Szamałek, K. 2014. Main challenges of mineral resources policy of Poland. Resources Policy 42, pp. 93–103.

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Radwanek-Bąk et al. 2018 – Radwanek-Bąk, B., Galos, K. and Nieć, M. 2018. Key, strategic and critical minerals for the Polish economy (Surowce kluczowe, strategiczne i krytyczne dla polskiej gospodarki). Przegląd Geologiczny 66(3), pp. 153–159 (in Polish).

Smakowski et al. 2015 – Smakowski, T., Galos, K. and Lewicka, E. eds. 2015. Balance of the mineral economy of Poland and the world 2013 (Bilans gospodarki surowcami mineralnymi Polski i świata 2013). Warszawa: PIG-PIB, 1169 pp. (in Polish).

Statistics Poland (GUS). Statistics of the production and foreign trade (as well as selected data on consumption) of mineral raw materials in Poland in the years 2000–2018.

Szuflicki et al. 2021 – Szuflicki, M., Malon, A. and Tymiński, M. eds. 2021. Balance of mineral raw materials deposits in Poland as of 31 XII 2020 (Bilans zasobów złóż kopalin w Polsce wg stanu na 31 XII 2020 r.). Warszawa: PIG-PIB, 508 pp. (in Polish).
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Authors and Affiliations

Krzysztof Galos
1
ORCID: ORCID
Ewa Danuta Lewicka
1
ORCID: ORCID
Jarosław Kamyk
1
ORCID: ORCID
Jarosław Szlugaj
1
ORCID: ORCID
Hubert Czerw
1
ORCID: ORCID
Anna Burkowicz
1
ORCID: ORCID
Alicja Kot-Niewiadomska
1
ORCID: ORCID
Katarzyna Guzik
1
ORCID: ORCID

  1. Mineral and Energy Economy Research Institute, Polish Academy of Sciences, Kraków, Poland
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Abstract

This work is an attempt to determine the scale of threats to the mineral security of Poland in the area of non-energy raw materials resulting from Russia’s invasion of Ukraine. In particular, it aims to identify those industries whose proper functioning may be threatened in the face of the limited supply of raw materials from three directions – Russia, Belarus and Ukraine. An element of the analysis was also the indication of possible alternative sources of the supply of these raw materials. For this purpose, the directions of imports to Poland of about 140 non-energy raw materials in 2011–2020 were analyzed. As a result, about thirty raw materials were selected, the supplies of which came from, among others, at least one of the three mentioned countries. To determine the raw materials for which the disruption of supplies may have the most serious impact on the functioning of the Polish economy, the following criteria were adopted: a minimum 20% share of these countries in covering the domestic demand in 2020, and a minimum value of these imports in 2020 of 20 million PLN. These threshold conditions were met by eight raw materials: iron ores and concentrates, carbon black, potash, aluminum, ferroalloys, nickel, ball clays and refractory clays, and synthetic corundum. Among these, the need to change the directions of supplies applies to the greatest extent to iron ores and concentrates, aluminum and nickel, while in the case of non-metallic raw materials, it applies most to ball clays and refractory clays and potassium salts. These are among the most important raw materials necessary for the proper functioning of the national economy, but their shortage or disruptions in the continuity of their supplies pose a real threat to the mineral security of Poland.
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Authors and Affiliations

Ewa Danuta Lewicka
1
ORCID: ORCID
Anna Burkowicz
1
ORCID: ORCID
Hubert Czerw
1
ORCID: ORCID
Beata Figarska-Warchoł
1
ORCID: ORCID
Krzysztof Galos
1
ORCID: ORCID
Andrzej Gałaś
1
Katarzyna Guzik
1
ORCID: ORCID
Jarosław Kamyk
1
ORCID: ORCID
Alicja Kot-Niewiadomska
1
ORCID: ORCID
Jarosław Szlugaj
1
ORCID: ORCID

  1. Mineral and Energy Economy Research Institute, Polish Academy of Sciences, Kraków, Poland

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