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Number of results: 25
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Abstract

The author of this article carries out an analysis of the evolution of the term ‘commemorative names’ in the aspect of municipal onomastics. She primarily researches how the scope of this term has changed and which name groups have been included with that term. Moreover, she researches how the commemorative names themselves have changed. She concludes that the names of symbolic motivation that refer to cultural competencies of their users do not form a homogenous group, but they differ in genetic and motivational terms. Thus, four such groups may be identified: 1. commemorative names bearing real meaning, 2. conventional discretionary names (honorifying), 3. commemorative-discretionary names referring to local heroes, places and events, 4. names resulting from the broadly understood ‘cultural memory’, commemorating ideas, values, literary and movie characters, titles, Slavonic mythology and Polish legends, faith in its various dimensions, literary trends, artistic styles, art, etc. All four groups have their dual functions in common: deictic and cultural.

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Authors and Affiliations

Agnieszka Myszka
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Abstract

The paper presents recent developments concerning the formation of surface layer in austempered ductile iron castings. It was found that the traditional methods used to change the properties of the surface layer, i.e. the effect of protective atmosphere during austenitising or shot peening, are not fully satisfactory to meet the demands of commercial applications. Therefore, new ways to shape the surface layer and the surface properties of austempered ductile iron castings are searched for, to mention only detonation spraying, carbonitriding, CVD methods, etc.

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Authors and Affiliations

D. Myszka
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Abstract

In this study a group of selected transformation kinetics equations is applied to describe the isothermal ferritic transformation in austempered ductile iron (ADI). A series of dilatometric tests has been carried out on ADI at different temperatures. The obtained experimental data are utilized to determine the parameter values of the considered kinetic equations. It is found that the transformation kinetics models by Starink, Austin and Rickett are substantially more effective at describing the ferritic transformation in ADI than the much celebrated Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation. Furthermore, it is demonstrated that evaluating the kinetic parameters using the least squares method instead of calculating them from vastly used formulas can significantly improve the accuracy of the JMAK model’s predictions.

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Authors and Affiliations

C. Suchocki
D. Myszka
K. Wasiluk
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Abstract

In this study, a preliminary evaluation was made of the applicability ofthe signalsof the cutting forces, vibration and acoustic emission in

diagnosis of the hardness and microstructure of ausferritic ductile iron and tool edge wear rate during its machining. Tests were performed

on pearlitic-ferritic ductile iron and on three types of ausferritic ductile iron obtained by austempering at 400, 370 and 320⁰C for 180

minutes. Signals of the cutting forces (F), vibration (V) and acoustic emission (AE) were registered while milling each type of the cast iron

with a milling cutter at different degrees of wear. Based on individual signals from all the sensors, numerous measures were determined

such as e.g. the average or maximum signal value. It was found that different measures from all the sensors tested depended on the

microstructure and hardness of the examined material, and on the tool condition. Knowing hardness of the material and the cutting tool

edge condition, it is possible to determine the structure of the material .Simultaneous diagnosis of microstructure, hardness, and the tool

condition is probably feasible, but it would require the application of a diagnostic strategy based on the integration of numerous measures,

e.g. using neural networks.

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Authors and Affiliations

D. Myszka
S. Bombiński
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Abstract

The article presents the results of a comparative analysis of the metal substructure for dental prosthesis made from a Co-Cr-Mo-W alloy by

two techniques, i.e. precision investment casting and selective laser melting (SLM). It was found that the roughness of the raw surface of

the SLM sinter is higher than the roughness of the cast surface, which is compensated by the process of blast cleaning during metal

preparation for the application of a layer of porcelain. Castings have a dendritic structure, while SLM sinters are characterized by a

compact, fine-grain microstructure of the hardness higher by about 100 HV units. High performance and high costs of implementation the

SLM technology are the cause to use it for the purpose of many dental manufacturers under outsourcing rules. The result is a reduction in

manufacturing costs of the product associated with dental work time necessary to scan, designing and treatment of sinter compared with

the time needed to develop a substructure in wax, absorption in the refractory mass, casting, sand blasting and finishing. As a result of

market competition and low cost of materials, sinter costs decrease which brings the total costs related to the construction unit making

using the traditional method of casting, at far less commitment of time and greater predictability and consistent sinter quality.

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Authors and Affiliations

D. Myszka
M. Skrodzki
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Abstract

Cast iron destined for spheroidization is usually characterized by a near-eutectic chemical composition, which is a result of the necessity of maintaining its high graphitizing ability. This graphitizing ability depends mainly on the chemical composition but also on the so-called physical-chemical state. This, in turn, depends on the melting process history and the charge structure. It happens quite often, that at very similar chemical compositions cast irons are characterized by different graphitizing abilities. The hereby work concerns searching for the best method of assessing the graphitizing abilities of near-eutectic cast iron. The assessment of the graphitizing ability was performed for cast iron obtained from the metal charge consisting of 100% of special pig iron and for synthetic cast iron obtained from the charge containing 50% of pig iron + 50% of steel. This assessment was carried out by a few methods: wedge tests, thermal analysis, microstructure tests as well as by the new ultrasonic method. The last method is the most sensitive and accurate. On the basis of the distribution of the wave velocity, determined in the rod which one end was cast on the metal plate, it is possible to determine the graphitizing ability of cast iron. The more uniform structure in the rod, in which directional solidification was forced and which had graphite precipitates on the whole length, the higher graphitizing ability of cast iron. The homogeneity of the structure is determined by the indirect ultrasonic method, by measurements of the wave velocity. This new ultrasonic method of assessing the graphitizing ability of cast iron of a high Sc (degree of eutectiveness) and CE (carbon equivalent) content, can be counted among fast technological methods, allowing to assess the cast iron quality during the melting process.
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Bibliography

[1] Janerka, K. (2010). Carburizing of iron alloys. Gliwice: Wydawnictwa Politechniki Śląskiej. (in Polish).
[2] Janerka, K. (2019). The rate effectiveness of carbonization to the sort of carburizer. Archives of Foundry Engineering. 7(4), 95-100.
[3] Karsay, S.J. (1992). Ductile Iron I, Production. Canada: QIT –Fer & Titane.
[4] Fraś, E., Podrzucki, Cz. (1981). Modified cast iron. Kraków: Skrypt AGH. (in Polish).
[5] Riposan, I., Chisamera, M., Stan, S., Adam, N. (2004). Influencing Factors on the High Purity - Steel Scrap Optimum Ratio in Ductile Iron Production. Ductile Iron News. 2, 10-19.
[6] Riposan, I., Chisamera, M., Stan, S., Constantin, V., Adam, N. & Barstow, M. (2006). Beneficial remnant effect of high purity pig iron in industrial production of ductile iron. AFS Transactions. 114, 657-666.
[7] Fraś, E. (1978). Przegląd Odlewnictwa. 6,133. (in Polish).
[8] Podrzucki, Cz. (1991). Cast iron - structure - properties – application. Kraków: Wyd. ZG STOP. (in Polish).
[9] Podrzucki, Cz., Falęcki, Z., Wiśniewski, B. (1966). Przegląd Odlewnictwa. 7-8, 248. (in Polish).
[10] ASTM Standards of iron casting, (1957). Tentative methods of testing of cast iron. 76, A 367-55T.
[11] Podrzucki Cz., Kalata Cz. (1976). Metallurgy and iron founding. Katowice: Wyd. Śląsk. (in Polish).
[12] Zych ,J. (2000). The study of the sensitivity of cast iron to the cooling rate using the ultrasonic method. Solidification of Metals and Alloys. 43, 543-552. (in Polish).
[13] Zych, J. (2001). Multi-stage, ultrasonic control of the ductile iron castings production process. Archives of Foundry. 1(1/2), 227-235. (in Polish).
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Authors and Affiliations

J. Zych
1
ORCID: ORCID
M. Myszka
1
T. Snopkiewicz
1

  1. AGH University of Science and Technology, Faculty of Foundry Engineering, Department of Moulding Materials, Mould Technology and Cast Non-Ferrous Metals, Al. Mickiewicza 30, 30-059 Kraków, Poland
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Abstract

The possibilities of producing ductile cast iron with the addition of 1 ÷ 3% of tungsten are presented. Tungsten from waste chips from mechanical processing was introduced into the liquid cast iron in the form of specially prepared cartridges. Correct dissolution of tungsten in the metal bath was found, and there were no casting defects in the alloy. The form of carbide precipitates in the microstructure of cast iron was determined and the influence of increasing tungsten content on the reduction of the number of graphite precipitates in the structure was determined. Impact tests show that this property degrades with increasing tungsten content as opposed to hardness which increases. It was found that the addition of tungsten from machining waste is a potential source of enrichment of cast iron with this element.
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Bibliography

[1] Volkov, A.N. (1975). Abrasive wear resistance of manganese cast iron with tungsten. Metal Science and Heat Treatment. 17, 412-414.
[2] Duarte, L.I., Lourenço, N., Santos, H., Santos, J. & Sá, C. Tungsten carbide powder inserts in ductile iron. Materials Science Forum. 455-456, 267-270.
[3] Kopyciński, D. (2009). Analysis of the structure of castings made from chromium white cast iron resistant to abrasive wear. Archives of Foundry Engineering. 9(4), 109-112.
[4] Podrzucki, Cz. (1991). Cast Iron. The Structure, Property, Application. T.1 and T.2, Kraków: Ed. ZG STOP. (in Polish).
[5] Fraś, E. (2003). Crystallization of metals. Warsaw: WNT. (in Polish).
[6] Dean, N.F., Mortensen, A. & Flemings, M.C. (1994). Microsegregation in cellular solidification. Metallurgical And Materials Transactions A-Physical Metallurgy And Materials Science. A 25A, 2295-2301. DOI: 10.1007/BF 02652329.
[7] Wołczyński, W., Guzik, E., Kania, B. & Wajda, W. (2010). Structures field in the solidifying cast iron roll. Archives of Foundry Engineering. 10(spec.1), 41-46.
[8] Studnicki, A. (2008). Effect of boron carbide on primary crystallization of chromium cast iron. Archives of Foundry Engineering. 8(1), 173-176.
[9] Myszka, D. (2021). Cast Iron–Based Alloys. In: Rana, R. (eds) High-Performance Ferrous Alloys. Springer, Cham., 153-210.
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Authors and Affiliations

D. Myszka
1
Justyna Kasińska
ORCID: ORCID
A. Penkul
1

  1. Department of Metal Forming and Foundry, Warsaw University of Technology, Narbutta 85, Warsaw, Poland
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Abstract

The paper discusses possible applications of the percolation theory in analysis of the microstructure images of polycrystalline materials.

Until now, practical use of this theory in metallographic studies has been an almost unprecedented practice. Observation of structures so

intricate with the help of this tool is far from the current field of its application. Due to the complexity of the problem itself, modern

computer programmes related with the image processing and analysis have been used. To enable practical implementation of the task

previously established, an original software has been created. Based on cluster analysis, it is used for the determination of percolation

phenomena in the examined materials. For comparative testing, two two-phase materials composed of phases of the same type (ADI

matrix and duplex stainless steel) were chosen. Both materials have an austenitic - ferritic structure. The result of metallographic image

analysis using a proprietary PERKOLACJA.EXE computer programme was the determination of the content of individual phases within

the examined area and of the number of clusters formed by these phases. The outcome of the study is statistical information, which

explains and helps in better understanding of the planar images and real spatial arrangement of the examined material structure. The results

obtained are expected to assist future determination of the effect that the internal structure of two-phase materials may have on a

relationship between the spatial structure and mechanical properties.

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Authors and Affiliations

W. Trzaskowski
S. Świłło
W. Sobaszek
D. Myszka
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Abstract

Image analysis allows to acquire a number of valuable quantitative informations on the observed structure and make appropriate conclusions. So far, a large part of analyzed images came only from light microscopes, where it was a possibility of accurately distinguish the different phases on the plane. However, the problem happened in the case of the observation of images obtained by scanning electron microscopy. In this case, the presence of various shades of gray, and the spaciousness of the image attained. To perform the analysis the matrix images of the ausferritic ductile iron were used. Full analysis was carried out using the computer program MicroMeter 1.03. Results obtained in the analysis were related directly to the results from X-ray diffraction. Obtained as a result of the analysis were related directly to the results from X-ray diffractometer. The following technique has weaknesses, including the misinterpretation by the operator microscope or program. After all, it was possible to obtain similar results to the result that has been obtained from X-ray diffractometer.
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Authors and Affiliations

W. Trzaskowski
P. Nawrocki
K. Łukasik
D. Myszka
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Abstract

The graphite form in cast iron is the structure parameter deciding on its all physical and mechanical properties. Three basic forms of graphite: flake, vermicular (compact) and nodular (spheroidal) are singled out in standard cast iron grades, without a heat treatment. Standards of individual grades of cast iron the most often allow only the homogeneous graphite form, sometimes with addition of 5÷10% of the other form. The interesting and - in the authors opinion - future-oriented material can constitute cast iron in which various forms of graphite are present, e.g. in comparative amounts: spherical and vermicular cast irons. Cast iron within which graphite occurs in two or three forms was named „Vari-Morph” (VM) cast iron, i.e. the one in which spherical and vermicular or vermicular and flake graphite occur in a wide range of proportions. The results of investigations of these new cast iron grades and their properties are presented in the hereby paper.

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Authors and Affiliations

J. Zych
M. Myszka
N. Kaźnica
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Abstract

In the paper, the authors present the approach to modelling of austenitic steel hardening basing on the Frederick-Armstrong’s rule and Chaboche elastic-plastic material model with mixed hardening. Non-linear uniaxial constitutive equations are derived from more general relations with the assumption of an appropriate evolution of back stress. The aim of the paper is to propose a robust and efficient identification method of a well known material model.

A typical LCF strain-controlled test was conducted for selected amplitudes of total strain. Continuous measurements of instant stress and total strain values were performed. Life time of a specimen, signals amplitudes and load frequency were also recorded.

Based on the measurement, identification of constitutive equation parameters was performed. The goal was to obtain a model that describes, including hardening phenomenon, a material behaviour during the experiment until the material failure. As a criterion of optimisation of the model least square projection accuracy of the material response was selected.

Several optimisation methods were examined. Finally, the differential evolution method was selected as the most efficient one. The method was compared to standard optimisation methods available in the MATLAB environment. Significant decrease of computation time was achieved as all the optimisation procedures were run parallel on a computer cluster.

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Authors and Affiliations

Łukasz Maciejewski
Wojciech Myszka
Grażyna Ziętek
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Abstract

Two standardised grades of spheroidal cast iron determined in standard EN PN 1563 – 1997 as: EN-GJS-350 – 22LT (T = –40°C) and EN GJS 400 – 18LT (T = –20°C) are intended for work at low temperatures: –20 and –40oC. The main mechanical property of these cast iron grades is a high impact strength at a work temperature down to: –40°C. A series of controlled melts was performed to optimise the production technology of spheroidal cast iron, which in as-cast state is characterised by ferritic matrix (the best without any pearlite), fine precipitates of nodular graphite and high purity (without non-metallic inclusions). Variable structures of metal charges and various spheroidisation techniques (the modification methods) (slender ladle with a tight cover – Tundish technology as well as the technology with cored wire) were applied in the research. In order to obtain refinement of graphite precipitates and to achieve the ferritic matrix multistage inoculations of technologies were applied. Cast iron was subjected to refining to limit non-metallic inclusions since they decrease the impact strength. The production process of cast iron was controlled by the thermal derivative analysis at the stage of initial cast iron and after its secondary metallurgy (modification and inoculation). It was pointed out, that the reproducible production of cast iron for work at low temperatures was only possible when all elements of the technological process were strictly adhered to. It was pointed out, in the hereby paper, that: it should be strived to maintain Si content not higher than 2.50÷2.60%, which at producing spheroidal cast iron is sometimes difficult and requires using a lot of pig iron in the metal charge. For a fast assessment of the cast iron quality, concerning its impact strength, the proposed – in the hereby paper – index quality (IQu) can be applied. It is determined on the bases of measuring the cast iron hardness and propagation velocity of ultrasound wave.
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Authors and Affiliations

J. Zych
1
ORCID: ORCID
T. Jurga
2
J. Mocek
1
M. Myszka
1
T. Snopkiewicz
1

  1. AGH University of Science and Technology, Faculty of Foundry Engineering, Al. Mickiewicza 30, 30-059 Kraków, Poland
  2. Odlewnia Żeliwa Drawski S.A, Drawski Młyn, Poland
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Abstract

The paper attempts to analyze distortions of cast iron and cast steel rings, after heat treatment cycles. The factors influencing distortion are: chemical composition of material, sample geometry, manufacturing process, hardenability, temperature and heat treatment method. Standard distortion tests are performed on C-ring samples. We selected a ring-model, which approximate the actual part, so that findings apply to gear rings. Because distortion depends on so many variables, this study followed strictly defined procedures. The research was started by specifying the appropriate geometry of the samples. Then, the heat treatment was conducted and samples were measured again. The obtained results allow to determine the value of the resulting distortion and their admissibility. The research will be used to evaluate the possibility of using the material to produce parts of equipment operated under extreme load conditions.

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Authors and Affiliations

P. Nawrocki
K. Łukasik
J. Misiak
D. Myszka
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Abstract

The paper presents the effect of pre-heat treatment on the mechanical properties of ductile cast iron with elevated content of Cu and Mo elements. Austempered Ductile Iron is a material with non-standard properties, combining high tensile strength and abrasion resistance with very good plasticity. In addition, it is prone to strain hardening and have good machining abilities. The study was conducted for five designed heat treatment cycles. The variables were the time and temperature of the pre-heat treatment, followed by one of two standard heat treatments for ADI cast iron. The aim of the authors was fragmentation of the grains of perlite during the initial heat treatment. It is presumed, that subsequent heat treatment will cause further refinement of the microstructure than would be the case without initial heat treatment. Diffusion is much faster than in case of ferritic matrix of cast iron. The results will be used to evaluate material for the production of parts of equipment that must operate under extreme load conditions.

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Authors and Affiliations

P. Nawrocki
K. Łukasik
K. Wasiluk
D. Myszka

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