This article focuses on the difficulties in ensuring longwall stability resulting from the wrong geometric form of the structure of powered support sections. The authors proved, based on the in-situ measurements and numerical calculations, that proper cooperation of the support with the rock mass requires correct determination of the support point for the hydraulic legs along the length of the canopy (ratio), as well as the inclination of the shield support of the section of the powered roof support. The lack of these two fundamental elements may lead to roof drops that directly impact the production results and safety of the people working underground. Another matter arising from the incorrect geometric form of the construction are the values of forces created in the node connecting the canopy with the caving shield, which can make a major contribution to limit the practical range of the operational height of the powered roof support (due to interaction of powered support with rockmass) in terms of the operating range offered by the manufacturer of the powered support. The operating of the powered roof support in some height ranges may hinder, or even in certain cases prevent, the operator of powered support, moving the shields and placing them with the proper geometry (ensuring parallelism between the canopy and the floor bases of the section).
Currently available field rock mass deformability determination methods are rather difficult to perform, due to their complexity and a time-consuming nature. This article shows results of a suitability assessment of a Pen206 borehole jack (a hydraulic penetrometer) for field rock mass deformability measurements. This type of the borehole jack is widely used in Polish hard coal mining industry. It was originally intended only for quick rock mass strength parameters determination. This article describes an analysis and scope of basic modifications performed mainly on a borehole jack head. It includes discussion of results with possible directions for future development of the device.