Initial investigations on oxidation behaviour and phase transformations of equimolar AlCoCrCuNi high entropy alloy with and without 1 at.% silicon addition during 24-hr exposure to air atmosphere at 1273 K was carried out in this work. After determining the oxidation kinetics of the samples by means of thermogravimetric analysis, the morphology, chemical and phase compositions of the oxidized alloys were determined by means of scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction analysis. Additional cross-section studies were performed using transmission electron microscopy combined with energy dispersive X-ray spectroscopy and selected area electron diffraction. From all these investigations, it can be concluded that minor silicon addition improves the oxidation kinetics and hinders the formation of an additional FCC structure near the surface of the material.

High pressure die casting (HDPC) allows to produce aluminum parts for car industry of complicated shapes in long series. Dies used in this process must be robust enough to withstand long term injection cycling with liquid aluminum alloys, as otherwise their defects are imprinted on the product making them unacceptable. It is expected that nitriding followed by coating deposition (duplex treatment) should protect them in best way and increase intervals between the cleaning/repairing operations. The present experiment covered investigations of the microstructure of the as nitride and deposited with CrAlN coating as well as its shape after foundry tests. The observations were performed with the scanning and transmission electron microscopy (SEM/TEM) method. They showed that the bottom part of this bi-layer is formed by roughly equi-axed Cr2N crystallites, while the upper one with the fine columnar (CrAl)N crystallites. This bi-layers were matched with a set of 7x nano-layers of CrN/(CrAl)N, while at the coating bottom a CrN buffer layer was placed. The foundry run for up to 19 500 cycles denuded most of coated area exposed to fast liquid flow (40 m/s) but left most of bottom part of the coating in the areas exposed to slower flow (7 m/s). The acquired data indicated that the main weakness of this coating was in its porosity present both at the columnar grain boundaries (upper layer) as well as at the bottom of droplets imbedded in it (both layers). They nucleate cracks propagating perpendicularly and the latter at an angle or even parallel to the substrate. The most crack resistant part of the coating turned-out the bottom layer built of roughly equiaxed fine Cr2N crystallites. Even application of this relatively simple duplex protection in the form of CrAlN coating deposited on the nitride substrate helped to extend the die run in the foundry by more than three times.

The new cast steel with a chemical composition of Fe-(0.85-0.95)C-(1.50-1.60)Si-(2.40-2.60)Mn-(1.0-1.2)Al-(0.30-0.40)­Mo-(0.10-0.15)V-(1.0-1.1)Ni (all in wt.%) was investigated in aspect of formation of the multiphase microstructure leading to high strength and ductility. Two types of heat treatment technologies were developed. The first one involves softening annealing at a temperature of 650°C for 4 hours, heating up to 950°C and holding for 2 hours, and then fast cooling down to 200°C and isothermally treated for 2 hours. The second one involves homogenizing annealing at 1100°C for 6 hours, then cooling with furnace down to 950°C and holding for 2 hours, then fast cooling down to 200°C and isothermally treated for 2 hours. A unique microstructure of cast steel consisting of martensite and retained austenite plates of various thicknesses and volume fractions was obtained. Additionally, nanometric transition carbides were noticed after the above-mentioned heat treatments. This microstructure ensures high hardness, strength and plasticity ( Rm = 1426 MPa and A = 9.5%), respectively, due to the fact that TWIP/TRIP processes occur during deformation related to the high volume fraction of retained austenite, which the stacking fault energy is above 15 mJ/m ^–2 resulting from the chemical composition of the investigated cast steel.

Samples prepared using various additive manufacturing methods were compared in terms of structure, texture, transformation temperature and superelastic properties. Samples manufactured using laser engineered net shaping (LENS) method showed texture several degrees deviated from the <001> build direction, however with composition near to the initial powder composition, enabling superelastic effect. The electron beam additive manufacturing (EBAM) samples showed martensitic structure at room temperature due to a shift of transformation temperatures to the higher range. This shift occurs due to a lower Ni content resulting from different processing conditions. However, EBAM method produced sharper <001> texture in the build direction and made it possible to obtain a good superelastic effect above room temperature. Intermetallic particles of size 0.5-2 mm were identified as Ti2Ni phase using EDS and electron diffraction analyses. This phase was often formed at the grain boundaries. Contrary to the LENS method, the EBAM prepared samples showed Ni-rich primary particles resulted from different processing conditions that reduce the Ni content in the solid solution thus increase the martensitic transformation temperature. Ageing at 500°C allowed for shifting the martensitic transformation temperatures to the higher range in both, LENS and EBAM, samples. It resulted from the formation of Ni rich coherent precipitates. In samples prepared by both methods and aged at 500°C, the presence of martensite B19’ twins was observed mainly on {011} B19’ planes.