Nil strength temperature of 1062°C and nil ductility temperature of 1040°C were experimentally set for CuFe2 alloy. The highest formability at approx. 1020°C is unusable due to massive grain coarsening. The local minimum of ductility around the temperature 910°C is probably due to minor formation of γ-iron. In the forming temperatures interval 650-950°C and strain rate 0.1-10 s–1 the flow stress curves were obtained and after their analysis hot deformation activation energy of 380 kJ·mol–1 was achieved. Peak stress and corresponding peak strain values were mathematically described with good accuracy by equations depending on Zener-Hollomon parameter.

Suitable and complete sets of stress-strain curves significantly affected by dynamic recrystallization were analyzed for 11 different iron, copper, magnesium, titanium or nickel based alloys. Using the same methodology, apparent hot deformation activation energy Qp and Qss values were calculated for each alloy based on peak stress and steady-state stress values. Linear dependence between quantities Qp and Qss was found, while Qp values are on average only about 6% higher. This should not be essential in predicting true stress of a specific material depending on the temperature-compensated strain rate and strain.

A simple methodology was used for calculating the equivalent strain values during forming the sample alternately in two mutually perpendicular directions. This method reflects an unexpected material flow out of the nominal deformation zone when forming on the MAXStrain II device. Thus it was possible to perform two temperature variants of the simulation of continuous rolling and cooling of a long product made of steel containing 0.17% C and 0.80% Mn. Increasing the finishing temperature from 900°C to 950°C and decreasing the cooling rate from 10°C/s to 5°C/s led to a decrease in the content of acicular ferrite and bainite and an increase in the mean grain size of proeutectoid ferrite from about 8 µm to 14 µm. The result was a change in the hardness of the material by 15%.