Search results

Filters

  • Journals
  • Date

Search results

Number of results: 4
items per page: 25 50 75
Sort by:
Download PDF Download RIS Download Bibtex

Abstract

This experimental study reveals the effects of CaF2, FeMn and NiO additions to the base fluxes on tensile strength and percentage elongation of the weld metal. The aim of this study is to develop suitable flux for mild steel for high tensile strength, impact strength and ductility. Bead on plate welds were made using submerged arc welding process. Mathematical model for percentage elongation and UTS of mild steel welds were made. The elements transfer to the welds have been correlated with the above mechanical performance characteristics. The effect of oxygen content on weld elongation and UTS also has been deduced. This study shows that CaF2 and NiO are the significant factors for tensile strength while FeMn is not significant for tensile strength. However, for elongation besides CaF2, the interaction of CaF2 and FeMn was also found significant. The effects of basicity index of the flux and carbon equivalent of the welds on tensile strength and percentage elongation of the welds have also been evaluated.

Go to article

Authors and Affiliations

Brijpal Singh
Zahid A. Khan
Arshad Noor Siddiquee
Sachin Maheswari
Satish Kumar Sharma
Download PDF Download RIS Download Bibtex

Abstract

In the present study, butt joints of aluminum (Al) 8011-H18 and pure copper (Cu) were produced by friction stir welding (FSW) and the effect of plunge depth on surface morphology, microstructure and mechanical properties were investigated. The welds were produced by varying the plunge depth in a range from 0.1 mm to 0.25 mm. The defect-free joints were obtained when the Cu plate was fixed at the advancing side. It was found that less plunging depth gives better tensile properties compare to higher plunging depth because at higher plunging depth local thinning occurs at the welded region. Good tensile properties were achieved at plunge depth of 0.2 mm and the tensile strength was found to be higher than the strength of the Al (weaker of the two base metals). Microstructure study revealed that the metal close to copper side in the Nugget Zone (NZ) possessed lamellar alternating structure. However, mixed structure of Cu and Al existed in the aluminum side of NZ. Higher microhardness values were witnessed at the joint interfaces resulting from plastic deformation and the presence of intermetallics.

Go to article

Authors and Affiliations

Mohd Atif Wahid
Arshad Noor Siddiquee
Zahid Akhtar Khan
Mohammad Asjad
Download PDF Download RIS Download Bibtex

Abstract

Recent developments in automation and technology have revolutionized the way products are made. It is directly seen in the evolution of part miniaturization in the sectors such as aerospace, electronics, biomedicine and medical implants. Micromachining is a promising technology to fulfill the need of miniaturization. A review has been done on the micromachining processes such as micro electric discharge machining (micro-EDM) and wire EDM (WEDM), micro electrochemical machining (micro-ECM). Recent literature were studied and categorized in terms of materials, process parameters, performances, product manufactured, and miniature product generation. Starting with brief introduction to micromachining, classifications and applications, technical aspects of discussions from the literature have been presented on key factors such as parameters and the response variables. Important aspects of recast layer, heat effected zone, micro-hardness, micro cracks, residual stress, etc., have been given. A special focus is given to the status of the research on microgear manufacturing. Comparison has been made between other conventional process suitable for micro-gear manufacturing and WEDM. The miniature gear machined by WEDM shows the defect-free microstructure, better surface finish, thin recast layer and improved gear quality parameters such as profile and pitch. Finally, the research gaps and future research directions have been presented.

Go to article

Authors and Affiliations

Tina Chaudhary
Arshad Noor Siddiquee
Arindam Kumar Chanda
Zahid Akhtar Khan
Download PDF Download RIS Download Bibtex

Abstract

Flank wear of multilayer coated carbide (TiN/TiCN/Al2O3/TiN) insert in dry hard turning is studied. Machining under wet condition is also performed and flank wear is measured. A novel micro-channel is devised in the insert to deliver the cutting fluid directly at the tool-chip interface. Lower levels of cutting parameters yield the minimum flank wear which is significantly affected by cutting speed and feed rate. In comparison to dry and wet machining, insert with micro-channel reduces the flank wear by 48.87% and 3.04% respectively. The tool with micro-channel provides saving of about 87.5% in the consumption of volume of cutting fluid and energy.

Go to article

Bibliography

[1] A. Valera-Medina, A. Giles, D. Pugh, S. Morris, M. Pohl, and A. Ortwein. Investigation of combustion of emulated biogas in a gas turbine test rig. Journal of Thermal Science, 27:331–340, 2018. doi: 10.1007/s11630-018-1024-1.
[2] K. Tanaka and I. Ushiyama. Thermodynamic performance analysis of gas turbine power plants with intercooler: 1st report, Theory of intercooling and performance of intercooling type gas turbine. Bulletin of JSME, 13(64):1210–1231, 1970. doi: 10.1299/jsme1958.13.1210.
[3] H.M. Kwon, T.S. Kim, J.L. Sohn, and D.W. Kang. Performance improvement of gas turbine combined cycle power plant by dual cooling of the inlet air and turbine coolant using an absorption chiller. Energy, 163:1050–1061, 2018. doi: 10.1016/j.energy.2018.08.191.
[4] A.T. Baheta and S.I.-U.-H. Gilani. The effect of ambient temperature on a gas turbine performance in part load operation. AIP Conference Proceedings, 1440:889–893, 2012. doi: 10.1063/1.4704300.
[5] F.R. Pance Arrieta and E.E. Silva Lora. Influence of ambient temperature on combined-cycle power-plant performance. Applied Energy, 80(3):261–272, 2005. doi: 10.1016/j.apenergy.2004.04.007.
[6] M. Ameri and P. Ahmadi. The study of ambient temperature effects on exergy losses of a heat recovery steam generator. In: Cen, K., Chi, Y., Wang, F. (eds) Challenges of Power Engineering and Environment. Springer, Berlin, Heidelberg, 2007. doi: 10.1007/978-3-540-76694-0_9.
[7] M.A.A. Alfellag: Parametric investigation of a modified gas turbine power plant. Thermal Science and Engineering Progress, 3:141–149, 2017. doi: 10.1016/j.tsep.2017.07.004.
[8] J.H. Horlock and W.A. Woods. Determination of the optimum performance of gas turbines. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 214:243–255, 2000. doi: 10.1243/0954406001522930.
[9] L. Battisti, R. Fedrizzi, and G. Cerri. Novel technology for gas turbine blade effusion cooling. In: Proceedings of the ASME Turbo Expo 2006: Power for Land, Sea, and Air. Volume 3: Heat Transfer, Parts A and B. pages 491–501. Barcelona, Spain. May 8–11, 2006. doi: 10.1115/GT2006-90516.
[10] F.J. Wang and J.S. Chiou. Integration of steam injection and inlet air cooling for a gas turbine generation system. Energy Conversion and Management, 45(1):15–26, 2004. doi: 10.1016/S0196-8904 (03)00125-0.
[11] Z. Wang. 1.23 Energy and air pollution. In I. Dincer (ed.): Comprehensive Energy Systems, pp. 909–949. Elsevier, 2018. doi: 10.1016/B978-0-12-809597-3.00127-9.
[12] Z. Khorshidi, N.H. Florin, M.T. Ho, and D.E. Wiley. Techno-economic evaluation of co-firing biomass gas with natural gas in existing NGCC plants with and without CO$_2$ capture. International Journal of Greenhouse Gas Control, 49:343–363, 2016. doi: 10.1016/j.ijggc.2016.03.007.
[13] K. Mohammadi, M. Saghafifar, and J.G. McGowan. Thermo-economic evaluation of modifications to a gas power plant with an air bottoming combined cycle. Energy Conversion and Management, 172:619–644, 2018. doi: 10.1016/j.enconman.2018.07.038.
[14] S. Mohtaram, J. Lin, W. Chen, and M.A. Nikbakht. Evaluating the effect of ammonia-water dilution pressure and its density on thermodynamic performance of combined cycles by the energy-exergy analysis approach. Mechanika, 23(2):18110, 2017. doi: 10.5755/j01.mech.23.2.18110.
[15] M. Maheshwari and O. Singh. Comparative evaluation of different combined cycle configurations having simple gas turbine, steam turbine and ammonia water turbine. Energy, 168:1217–1236, 2019. doi: 10.1016/j.energy.2018.12.008.
[16] A. Khaliq and S.C. Kaushik. Second-law based thermodynamic analysis of Brayton/Rankine combined power cycle with reheat. Applied Energy, 78(2):179–197, 2004. doi: 10.1016/j.apenergy.2003.08.002.
[17] M. Aliyu, A.B. AlQudaihi, S.A.M. Said, and M.A. Habib. Energy, exergy and parametric analysis of a combined cycle power plant. Thermal Science and Engineering Progress. 15:100450, 2020. doi: 10.1016/j.tsep.2019.100450.
[18] M.N. Khan, T.A. Alkanhal, J. Majdoubi, and I. Tlili. Performance enhancement of regenerative gas turbine: air bottoming combined cycle using bypass valve and heat exchanger—energy and exergy analysis. Journal of Thermal Analysis and Calorimetry. 144:821–834, 2021. doi: 10.1007/s10973-020-09550-w.
[19] F. Rueda Martínez, A. Rueda Martínez, A. Toleda Velazquez, P. Quinto Diez, G. Tolentino Eslava, and J. Abugaber Francis. Evaluation of the gas turbine inlet temperature with relation to the excess air. Energy and Power Engineering, 3(4):517–524, 2011. doi: 10.4236/epe.2011.34063.
[20] A.K. Mohapatra and R. Sanjay. Exergetic evaluation of gas-turbine based combined cycle system with vapor absorption inlet cooling. Applied Thermal Engineering, 136:431–443, 2018. doi: 10.1016/j.applthermaleng.2018.03.023.
[21] A.A. Alsairafi. Effects of ambient conditions on the thermodynamic performance of hybrid nuclear-combined cycle power plant. International Journal of Energy Research, 37(3):211–227, 2013. doi: 10.1002/er.1901.
[22] A.K. Tiwari, M.M. Hasan, and M. Islam. Effect of ambient temperature on the performance of a combined cycle power plant. Transactions of the Canadian Society for Mechanical Engineering, 37(4):1177–1188, 2013. doi: 10.1139/tcsme-2013-0099.
[23] T.K. Ibrahim, M.M. Rahman, and A.N. Abdalla. Gas turbine configuration for improving the performance of combined cycle power plant. Procedia Engineering, 15:4216–4223, 2011. doi: 10.1016/j.proeng.2011.08.791.
[24] M.N. Khan and I. Tlili. New advancement of high performance for a combined cycle power plant: Thermodynamic analysis. Case Studies in Thermal Engineering. 12:166–175, 2018. doi: 10.1016/j.csite.2018.04.001.
[25] S.Y. Ebaid and Q.Z. Al-hamdan. Thermodynamic analysis of different configurations of combined cycle power plants. Mechanical Engineering Research. 5(2):89–113, 2015. doi: 10.5539/mer.v5n2p89.
[26] R. Teflissi and A. Ataei. Effect of temperature and gas flow on the efficiency of an air bottoming cycle. Journal of Renewable and Sustainable Energy, 5(2):021409, 2013. doi: 10.1063/1.4798486.
[27] A.A. Bazmi, G. Zahedi, and H. Hashim. Design of decentralized biopower generation and distribution system for developing countries. Journal of Cleaner Production, 86:209–220, 2015. doi: 10.1016/j.jclepro.2014.08.084.
[28] A.I. Chatzimouratidis and P.A. Pilavachi. Decision support systems for power plants impact on the living standard. Energy Conversion and Management, 64:182–198, 2012. doi: 10.1016/j.enconman.2012.05.006.
[29] T.K. Ibrahim, F. Basrawi, O.I. Awad, A.N. Abdullah, G. Najafi, R. Mamat, and F.Y. Hagos. Thermal performance of gas turbine power plant based on exergy analysis. Applied Thermal Engineering, 115:977–985, 2017. doi: 10.1016/j.applthermaleng.2017.01.032.
[30] M. Ghazikhani, I. Khazaee, and E. Abdekhodaie. Exergy analysis of gas turbine with air bottoming cycle. Energy, 72:599–607, 2014. doi: 10.1016/j.energy.2014.05.085.
[31] M.N. Khan, I. Tlili, and W.A. Khan. thermodynamic optimization of new combined gas/steam power cycles with HRSG and heat exchanger. Arabian Journal for Science and Engineering, 42:4547–4558, 2017. doi: 10.1007/s13369-017-2549-4.
[32] N. Abdelhafidi, İ.H. Yılmaz, and N.E.I. Bachari. An innovative dynamic model for an integrated solar combined cycle power plant under off-design conditions. Energy Conversion and Management, 220:113066, 2020. doi: 10.1016/j.enconman.2020.113066.
[33] T.K. Ibrahim, M.K. Mohammed, O.I. Awad, M.M. Rahman, G. Najafi, F. Basrawi, A.N. Abd Alla, and R. Mamat. The optimum performance of the combined cycle power plant: A comprehensive review. Renewable and Sustainable Energy Reviews, 79:459–474, 2017. doi: 10.1016/j.rser.2017.05.060.
[34] M.N. Khan. Energy and exergy analyses of regenerative gas turbine air-bottoming combined cycle: optimum performance. Arabian Journal for Science and Engineering, 45:5895–5905, 2020. doi: 10.1007/s13369-020-04600-9.
[35] A.M. Alklaibi, M.N. Khan, and W.A. Khan. Thermodynamic analysis of gas turbine with air bottoming cycle. Energy, 107:603–611, 2016. doi: 10.1016/j.energy.2016.04.055.
[36] M. Ghazikhani, M. Passandideh-Fard, and M. Mousavi. Two new high-performance cycles for gas turbine with air bottoming. Energy, 36(1):294–304, 2011. doi: 10.1016/j.energy.2010.10.040.
[37] M.N. Khan and I. Tlili. Innovative thermodynamic parametric investigation of gas and steam bottoming cycles with heat exchanger and heat recovery steam generator: Energy and exergy analysis. Energy Reports, 4:497–506, 2018. doi: 10.1016/j.egyr.2018.07.007.
[38] M.N. Khan and I. Tlili. Performance enhancement of a combined cycle using heat exchanger bypass control: A thermodynamic investigation. Journal of Cleaner Production, 192:443–452, 2018. doi: 10.1016/j.jclepro.2018.04.272.
[39] M. Korobitsyn. Industrial applications of the air bottoming cycle. Energy Conversion and Management, 43(9-12):1311–1322, 2002. doi: 10.1016/S0196-8904(02)00017-1.
[40] T.K. Ibrahim and M.M. Rahman. optimum performance improvements of the combined cycle based on an intercooler–reheated gas turbine. Journal of Energy Resources Technology, 137(6):061601, 2015. doi: 10.1115/1.4030447.
Go to article

Authors and Affiliations

Suha K. Shihab
Zahid A. Khan
Arshad Noor Siddiquee
Noor Zaman Khan

This page uses 'cookies'. Learn more