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This paper presents the results of studies concerning the production and characterization of Al-SiC/W and Cu-SiC/W composite materials with a 30% volume fraction of reinforcing phase particles as well as the influence of corrosion and thermal shocks on the properties of selected metal matrix composites. Spark plasma sintering method (SPS) was applied for the purpose of producing these materials. In order to avoid the decomposition of SiC surface, SiC powder was coated with a thin tungsten layer using plasma vapour deposition (PVD) method. The obtained results were analysed by the effect of the corrosion and thermal shocks on materials density, hardness, bending strength, tribological and thermal properties. Qualitative X-ray analysis and observation of microstructure of sample surfaces after corrosion tests and thermal shocks were also conducted. The use of PVD technique allows us to obtain an evenly distributed layer of titanium with a constant thickness of 1.5 µm. It was found that adverse environmental conditions and increased temperature result in a change in the material behaviour in wear tests.

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Authors and Affiliations

A. Strojny-Nędza

P. Egizabal

K. Pietrzak

R. Zieliński

K. Kaszyca

A. Piątkowska

M. Chmielewski

Refinement of the Manufacturing Route and Evaluation of the Reinforcement Effect of MAX Phases in Al Alloy Matrix Composite Materials

A. Dmitruk K. Naplocha A. Żak A. Strojny-Nędza

Archives of Foundry Engineering | 2024 | vol. 24 | No 1 | 141-148 | DOI: 10.24425/afe.2024.149262

Keywords MAX phases Composite Squeeze casting SHS synthesis Pressure infiltration

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Abstract

Microwave Assisted Self-propagating High-temperature Synthesis (MASHS) was used to prepare open-porous MAX phase preforms in Ti-Al-C and Ti-Si-C systems, which were further used as reinforcements for Al-Si matrix composite materials. The pretreatment of substrates was investigated to obtain open-porous cellular structures. Squeeze casting infiltration was chosen to be implemented as a method of composites manufacturing. Process parameters were adjusted in order to avoid oxidation during infiltration and to ensure the proper filling. Obtained materials were reproducible, well saturated and dense, without significant residual porosity or undesired interactions between the constituents. Based on this and the previous work of the authors, the reinforcement effect was characterized and compared for both systems. For the Al-Si+Ti-Al-C composite, an approx. 4-fold increase in hardness and instrumental Young's modulus was observed in relation to the matrix material. Compared to the matrix, Al-Si+Ti-Si-C composite improved more than 5-fold in hardness and almost 6-fold in Young's modulus. Wear resistance (established for different loads: 0.1, 0.2 and 0.5 MPa) for Al-Si+Ti-Al-C was two times higher than for the sole matrix, while for Al-Si+Ti-Si-C the improvement was up to 32%. Both composite materials exhibited approximately two times lower thermal expansion coefficients than the matrix, resulting in enhanced dimensional stability.

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Authors and Affiliations

A. Dmitruk

1

e-mail:

ORCID:

K. Naplocha

1

e-mail:

ORCID:

A. Żak

2

A. Strojny-Nędza

3

Wrocław University of Science and Technology, Faculty of Mechanical Engineering, Department of Lightweight Elements Engineering, Foundry and Automation, Poland
Wrocław University of Science and Technology, Faculty of Chemistry, Institute of Advanced Materials, Poland
Łukasiewicz Institute of Microelectronics and Photonics, Poland

Microstructure and properties of hot-pressed molybdenum-alumina composites

M. Chmielewski J. Dutkiewicz D. Kaliński L. Lityńska-Dobrzyńska K. Pietrzak A. Strojny-Nędza

Archives of Metallurgy and Materials | 2012 | No 3 October | DOI: 10.2478/v10172-012-0074-8

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Authors and Affiliations

M. Chmielewski

J. Dutkiewicz

D. Kaliński

L. Lityńska-Dobrzyńska

K. Pietrzak

A. Strojny-Nędza

Copper-Carbon Nanoforms Composites – Processing, Microstructure and Thermal Properties

A. Gładki D. Wójcik-Grzybek A. Strojny-Nędza K. Pietrzak K. Frydman T. Wejrzanowski

Archives of Metallurgy and Materials | 2017 | vol. 62 | No 2 | DOI: 10.1515/amm-2017-0198

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Authors and Affiliations

A. Gładki

D. Wójcik-Grzybek

A. Strojny-Nędza

K. Pietrzak

K. Frydman

T. Wejrzanowski

Influence of Material Coating on the Heat Transfer in a Layered Cu-SiC-Cu Systems

M. Chmielewski K. Pietrzak A. Strojny-Nędza M. Teodorczyk M. Basista W. Węglewski

Archives of Metallurgy and Materials | 2017 | vol. 62 | No 2 | DOI: 10.1515/amm-2017-0199

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Authors and Affiliations

M. Chmielewski

K. Pietrzak

A. Strojny-Nędza

M. Teodorczyk

M. Basista

W. Węglewski

The effect of ceramic type reinforcement on structure and properties of Cu-Al2O3 composites

A. Strojny-Nędza K. Pietrzak A. Gładki S. Nosewicz D.M. Jarząbek M. Chmielewski

Bulletin of the Polish Academy of Sciences Technical Sciences | 2018 | 66 | No 4 | 553-560

Keywords metal matrix composites spark plasma sintering thermal conductivity interfacial strength

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Authors and Affiliations

A. Strojny-Nędza

K. Pietrzak

A. Gładki

S. Nosewicz

D.M. Jarząbek

M. Chmielewski

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Processing, Microstructure and Properties of Different Method Obtained Cu-Al2O3 Composites/ Wytwarzanie, Mikrostruktura I Właściwości Kompozytów Cu-Al2O3 Otrzymywanych Róznymi Technikami

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The relationship between microstructure and mechanical properties of directly bonded copper-alumina ceramics joints

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Investigations of Interface Properties in Copper-Silicon Carbide Composites

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Corrosion and thermal shock resistance of metal (Cu, Al) matrix composites reinforced by SiC particles

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Refinement of the Manufacturing Route and Evaluation of the Reinforcement Effect of MAX Phases in Al Alloy Matrix Composite Materials

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Bibliography

Authors and Affiliations

Microstructure and properties of hot-pressed molybdenum-alumina composites

Authors and Affiliations

Copper-Carbon Nanoforms Composites – Processing, Microstructure and Thermal Properties

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Influence of Material Coating on the Heat Transfer in a Layered Cu-SiC-Cu Systems

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The effect of ceramic type reinforcement on structure and properties of Cu-Al2O3 composites

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