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Number of results: 27
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Abstract

This article presents a computer system for the identification of casting defects using the methodology of Case-Based Reasoning. The

system is a decision support tool in the diagnosis of defects in castings and is designed for small and medium-sized plants, where it is not

possible to take advantage of multi-criteria data. Without access to complete process data, the diagnosis of casting defects requires the use

of methods which process the information based on the experience and observations of a technologist responsible for the inspection of

ready castings. The problem, known and studied for a long time, was decided to be solved with a computer system using a CBR (CaseBased

Reasoning) methodology. The CBR methodology not only allows using expert knowledge accumulated in the implementation

phase, but also provides the system with an opportunity to "learn" by collecting new cases solved earlier by this system. The authors

present a solution to the system of inference based on the accumulated cases, in which the main principle of operation is searching for

similarities between the cases observed and cases stored in the knowledge base.

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Authors and Affiliations

K. Regulski
G. Rojek
D. Wilk-Kołodziejczyk
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Abstract

A significant part of the knowledge used in the production processes is represented with natural language. Yet, the use of that knowledge

in computer-assisted decision-making requires the application of appropriate formal and development tools. An interesting possibility is

created by the use of an ontology that is understandable both for humans and for the computer. This paper presents a proposal for

structuring the information about the foundry processes, based on the definition of ontology adapted to the physical structure of the

ongoing technological operations that make up the process of producing castings.

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Authors and Affiliations

Z. Górny
D. Wilk-Kołodziejczyk
A. Smolarek-Grzyb
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Abstract

The presented article concerns the issue of supporting the ADI cast iron product manufacturing process and presents an IT system dedicated mainly to designers and technologists. Designers can be supported at the stage of selecting types of materials and technologies (including ADI cast iron) to produce products with required properties. Technologists can obtain support in determining the parameters (temperature and chemical) of the ADI cast iron manufacturing process in order to obtain products with specific properties. The system also contains an information resources (standards, documentation, examples) concerning ADI cast iron and products made of it. Examples of use by individual system users are presented as a case study.
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Authors and Affiliations

A. Opaliński
1
ORCID: ORCID
D. Wilk-Kołodziejczyk
1 2
ORCID: ORCID

  1. AGH University of Science and Technology, Al. A. Mickiewicza 30, 30-059 Krakow, Poland
  2. Łukasiewicz Research Network – Krakow Institute of Technology, 73 Zakopiańska Str., 30-418 Kraków, Poland
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Abstract

This work presents the project of the application of Case-based reasoning (CBR) methodology to an advisory system. This system should give an assistance by selection of proper alloying additives in order to obtain a material with predetermined mechanical properties. The considered material is silumin EN AC-46000 (hypoeutectic Al-Si alloy) that is modified by the addition of Cr, Mo, V and W elements in the range from 0% to 0.5% in the modified alloy. The projected system should indicate to the user the content of particular additives so that the obtained material is in the chosen range of parameters: tensile strength Rm, yield strength Rp0.2, elongation A and hardness HB. The CBR methodology solves new problems basing on the solutions of similar problems resolved in the past. The advantage of the CBR application is that the advisory system increases knowledge base as the subsequent use of the system. The presented design of the advisory system also considers issues related to the ergonomics of its operation.
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Authors and Affiliations

G. Rojek
K. Regulski
S. Kluska-Nawarecka
D. Wilk-Kołodziejczyk
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Abstract

The object of the experimental studies was to determine the mechanical properties of a hypoeutectic EN AC - 42100 (EN ACAlSi7Mg0,3)

silumin alloy, where the said properties are changing as a result of subjecting the samples of different types to solution

treatment. An important aspect of the studies was the use type of device for the heat treatment. As a basic parameter representing the

mechanical properties, the tensile strength of the metal (Rm) was adopted.

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Authors and Affiliations

S. Kluska-Nawarecka
Z. Górny
D. Wilk-Kołodziejczyk
E. Czekaj
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Abstract

This article presents a practical solution in the form of implementation of agent-based platform for the management of contracts in

a network of foundries. The described implementation is a continuation of earlier scientific work in the field of design and theoretical

system specification for cooperating companies [1]. The implementation addresses key design assumptions - the system is implemented

using multi-agent technology, which offers the possibility of decentralisation and distributed processing of specified contracts and tenders.

The implemented system enables the joint management of orders for a network of small and medium-sized metallurgical plants, while

providing them with greater competitiveness and the ability to carry out large procurements. The article presents the functional aspects of

the system - the user interface and the principle of operation of individual agents that represent businesses seeking potential suppliers or

recipients of services and products. Additionally, the system is equipped with a bi-directional agent translating standards based on

ontologies, which aims to automate the decision-making process during tender specifications as a response to the request.

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Authors and Affiliations

S. Kluska-Nawarecka
K. Regulski
G. Rojek
D. Wilk-Kołodziejczyk
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Abstract

The main scope of the article is the development of a computer system, which should give advices at problem of cooper alloys

manufacturing. This problem relates with choosing of an appropriate type of bronze (e.g. the BA 1044 bronze) with possible modification

(e.g. calcium carbide modifications: Ca + C or CaC2) and possible heat treatment operations (quenching, tempering) in order to obtain

desired mechanical properties of manufactured material described by tensile strength - Rm, yield strength - Rp0.2 and elongation - A5. By

construction of the computer system being the goal of presented here work Case-based Reasoning is proposed to be used. Case-based

Reasoning is the methodology within Artificial Intelligence techniques, which enables solving new problems basing on experiences that

are solutions obtained in the past. Case-based Reasoning also enables incremental learning, because every new experience is retained each

time in order to be available for future processes of problem solving. Proposed by the developed system solution can be used by

a technologist as a rough solution for cooper alloys manufacturing problem, which requires further tests in order to confirm it correctness.

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Authors and Affiliations

S. Kluska-Nawarecka
K. Regulski
G. Rojek
D. Wilk-Kołodziejczyk
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Abstract

The study presents the results of research aimed at the construction of a model of the relationship between the physical properties of metal and the types of toughening treatment and modifiers used in the modification of BA1044 alloy. Samples of melts were subjected to four variants of the heat treatment and to five types of modification. Studies of the samples consisted in measurements of five physical parameters. Consequently, it was necessary to seek a relationship between the nine input parameters and five output parameters. With this number of the variables and a limited number of samples, searching for the relationships by way of statistical methods was obviously impossible, so it was decided to create an approximate model through the use of fuzzy logic. This study describes the process of creating a model and presents the results of some simulation experiments that confirm the validity of the correct approach.
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Authors and Affiliations

S. Kluska-Nawarecka
D. Wilk-Kołodziejczyk
Z. Górny
K. Saja
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Abstract

Access to up-to-date information on technology, innovation, source publications, and the materials and services offered in a particular industry is very important for both industrial plants and departmental research centres. It should be noted that obtaining such information using publicly available search engines such as Google, Yahoo!, Bing, Bindu (mainly used in China) is only apparently easy because, due to their versatility, they deliver results with great redundancy. This leads to the need to analyze large data sets by linguistic methods or "manually", which is very tedious and time consuming. In this situation, it was considered reasonable to undertake studies aimed at acquiring relatively simple IT tools, i.e. crawlers, which allow their users to selectively search for information in a particular problem area, which in this particular case is casting. The intention of this work was to collect and analyze the experimental material that would allow describing the characteristics of the above solutions from the point of view of the range of their application, the quality of the results achieved, and possible limitations and preferences taking into account user needs [1, 2].

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Authors and Affiliations

S. Kluska-Nawarecka
D. Wilk-Kołodziejczyk
Z. Stefański
A. Smolarek
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Abstract

The article discusses the development of an approximation model of selected plastic and mechanical properties obtained from compression tests of model materials used in physical modeling. The use of physical modeling with the use of soft model materials such as a synthetic wax branch with various modifiers is a popular tool used as an alternative or verification of numerical modeling of bulk metal forming processes. In order to develop an algorithm to facilitate the choice of material model to simulate the behavior of real-metallic materials used in industrial production processes the induction of decision trees was used. First of all, the Statistica program was used for data mining, which made it possible to determine / find the relationship between the percentage of particular constituents of the model material (base material and modifiers) and yield strength, critical and maximum strain, and provide the opportunity to indicate the most important variables determining the shape of the stress – strain curve. Next, using the induction of decision trees, an approximation model was developed, which allowed to create an algorithm facilitating the selection of individual modifying components. The last stage of the research was verification of the correctness of the developed algorithm. The obtained research results indicate the possibility of using decision tree induction to approximate selected properties of modeling materials simulating the behavior of real materials, thus eliminating the need for costly and time-consuming experiments carried out on metallic material.

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Authors and Affiliations

M. Hawryluk
D. Wilk-Kołodziejczyk
K. Regulski
M. Głowacki
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Abstract

The structure of Austempered Ductile Iron (ADI) is depend of many factors at individual stages of casting production. There is a rich literature documenting research on the relationship between heat treatment and the resulting microstructure of cast alloy. A significant amount of research is conducted towards the use of IT tools for indications production parameters for thin-walled castings, allowing for the selection of selected process parameters in order to obtain the expected properties. At the same time, the selection of these parameters should make it possible to obtain as few defects as possible. The input parameters of the solver is chemical composition Determined by the previous system module. Target wall thickness and HB of the product determined by the user. The method used to implement the solver is the method of Particle Swarm Optimization (PSO). The developed IT tool was used to determine the parameters of heat treatment, which will ensure obtaining the expected value for hardness. In the first stage, the ADI cast iron heat treatment parameters proposed by the expert were used, in the next part of the experiment, the settings proposed by the system were used. Used of the proposed IT tool, it was possible to reduce the number of deficiencies by 3%. The use of the solver in the case of castings with a wall thickness of 25 mm and 41 mm allowed to indication of process parameters allowing to obtain minimum mechanical properties in accordance with the PN-EN 1564:2012 standard. The results obtained by the solver for the selected parameters were verified. The indicated parameters were used to conduct experimental research. The tests obtained as a result of the physical experiment are convergent with the data from the solver.
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Authors and Affiliations

K. Jaśkowiec
1 2
ORCID: ORCID
A. Opaliński
2
ORCID: ORCID
P. Kustra
2
D. Jach
3
D. Wilk-Kołodziejczyk
1 2
ORCID: ORCID

  1. Lukasiewicz Research Network-Krakow Institute of Technology, Poland
  2. AGH University of Science and Technology, Department of Applied Computer Science and Modelling, Poland
  3. Kutno Foundry, Poland
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Abstract

The aim of this study is to design and implement a computer system, which will allow the semantic cataloging and data retrieval in the

field of cast iron processing. The intention is to let the system architecture allow for consideration of data on various processing techniques

based on the information available or searched by a potential user. This is achieved by separating the system code from the knowledge of

the processing operations or from the chemical composition of the material being processed. This is made possible by the creation and

subsequent use of formal knowledge representation in the form of ontology. So, any use of the system is associated with the use of

ontologies, either as an aid for the cataloging of new data, or as an indication of restrictions imposed on the data which draw user attention.

The use of formal knowledge representation also allows consideration of semantic meaning, a consequence of which may be, for example,

returning all elements in subclasses of the searched process class or material grade.

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Authors and Affiliations

S. Kluska-Nawarecka
K. Regulski
G. Rojek
D. Wilk-Kołodziejczyk
T. Wawrzaszek
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Abstract

The article describes the problem of selection of heat treatment parameters to obtain the required mechanical properties in heat- treated

bronzes. A methodology for the construction of a classification model based on rough set theory is presented. A model of this type allows

the construction of inference rules also in the case when our knowledge of the existing phenomena is incomplete, and this is situation

commonly encountered when new materials enter the market. In the case of new test materials, such as the grade of bronze described in

this article, we still lack full knowledge and the choice of heat treatment parameters is based on a fragmentary knowledge resulting from

experimental studies. The measurement results can be useful in building of a model, this model, however, cannot be deterministic, but can

only approximate the stochastic nature of phenomena. The use of rough set theory allows for efficient inference also in areas that are not

yet fully explored.

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Authors and Affiliations

S. Kluska-Nawarecka
K. Regulski
D. Wilk-Kołodziejczyk
Z. Górny
Z. Jančíková
J. David
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Abstract

The problem of materials selection in terms of their mechanical properties during the design of new products is a key issue of design. The

complexity of this process is mainly due to a multitude of variants in the previously produced materials and the possibility of their further

processing improving the properties. In everyday practice, the problem is solved basing on expert or designer knowledge. The paper is the

proposition of a solution using computer-aided analysis of material experimental data, which may be acquired from external data sources.

In both cases, taking into account the rapid growth of data, additional tools become increasingly important, mainly those which offer

support for adding, viewing, and simple comparison of different experiments. In this paper, the use of formal knowledge representation in

the form of an ontology is proposed as a bridge between physical repositories of data in the form of files and user queries, which are

usually formulated in natural language. The number and the sophisticated internal structure of attributes or parameters that could be the

criteria of the search for the user are an important issue in the traditional data search tools. Ontology, as a formal representation of

knowledge, enables taking into account the known relationships between concepts in the field of cast iron, materials used and processing

techniques. This allows the user to receive support by searching the results of experiments that relate to a specific material or processing

treatment. Automatic presentation of the results which relate to similar materials or similar processing treatments is also possible, which

should make the conducted analysis of the selection of materials or processing treatments more comprehensive by including a wider range

of possible solutions.

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Authors and Affiliations

S. Kluska-Nawarecka
K. Regulski
G. Rojek
D. Wilk-Kołodziejczyk
G. Polek
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Abstract

The objective of studies presented in this publication was structuring of research knowledge about the ADI functional properties and

changes in these properties due to material treatment. The results obtained were an outcome of research on the selection of a format of

knowledge representation that would be useful in further work aiming at the design, application and implementation of an effective system

supporting the decisions of a technologist concerning the choice of a suitable material (ADI in this case) and appropriate treatment process

(if necessary). ALSV(FD) logic allows easy modelling of knowledge, which should let addressees of the target system carry out

knowledge modelling by themselves. The expressiveness of ALSV (FD) logic allows recording the values of attributes from the scope of

the modelled domain regarding ADI, which is undoubtedly an advantage in the context of further use of the logic. Yet, although the logic

by itself does not allow creating the rules of knowledge, it may form a basis for the XTT format that is rule-based notation. The difficulty

in the use of XTT format for knowledge modelling is acceptable, but formalism is not suitable for the discovery of rules, and therefore the

knowledge of technologist is required to determine the impact of process parameters on values that are functional properties of ADI. The

characteristics of ALSV(FD) logic and XTT formalism, described in this article, cover the most important aspects of a broadly discussed,

full evaluation of the applicability of these solutions in the construction of a system supporting the decisions of a technologist.

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Authors and Affiliations

S. Kluska-Nawarecka
K. Regulski
G. Rojek
D. Wilk-Kołodziejczyk
W.T. Adrian
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Abstract

One way to ensure the required technical characteristics of castings is the strict control of production parameters affecting the quality of

the finished products. If the production process is improperly configured, the resulting defects in castings lead to huge losses. Therefore,

from the point of view of economics, it is advisable to use the methods of computational intelligence in the field of quality assurance and

adjustment of parameters of future production. At the same time, the development of knowledge in the field of metallurgy, aimed to raise

the technical level and efficiency of the manufacture of foundry products, should be followed by the development of information systems

to support production processes in order to improve their effectiveness and compliance with the increasingly more stringent requirements

of ergonomics, occupational safety, environmental protection and quality. This article is a presentation of artificial intelligence methods

used in practical applications related to quality assurance. The problem of control of the production process involves the use of tools such

as the induction of decision trees, fuzzy logic, rough set theory, artificial neural networks or case-based reasoning.

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Authors and Affiliations

S. Kluska-Nawarecka
K. Regulski
G. Rojek
D. Wilk-Kołodziejczyk
K. Jaśkowiec
A. Smolarek-Grzyb
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Abstract

This article presents the methodology for exploratory analysis of data from microstructural studies of compacted graphite iron to gain

knowledge about the factors favouring the formation of ausferrite. The studies led to the development of rules to evaluate the content of

ausferrite based on the chemical composition. Data mining methods have been used to generate regression models such as boosted trees,

random forest, and piecewise regression models. The development of a stepwise regression modelling process on the iteratively limited

sets enabled, on the one hand, the improvement of forecasting precision and, on the other, acquisition of deeper knowledge about the

ausferrite formation. Repeated examination of the significance of the effect of various factors in different regression models has allowed

identification of the most important variables influencing the ausferrite content in different ranges of the parameters variability.

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Authors and Affiliations

K. Regulski
G. Rojek
D. Wilk-Kołodziejczyk
G. Gumienny
B. Kacprzyk
B. Mrzygłód
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Abstract

Article present various forms of transfer of information available on the Internet. An attempt was made to show the possibility of such a selection of the knowledge sources that, taking into account user preferences, would arouse his interest, showing in parallel the intended substantive content. This commitment is shown in the context of the current assumptions of building a platform dedicated to support the needs of production processes in foundry and metallurgy.

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Authors and Affiliations

S. Kluska-Nawarecka
K. Regulski
D. Wilk-Kołodziejczyk
J. Dziaduś-Rudnicka
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Abstract

Work was done as a part of the project " New generation haulage system of highly productive longwall systems" aiming to develop and implement a new longwall shearer system called KOMTRACK. The widely used EICOTRACK feed system developed forty years ago is not adapted to modern longwall shearers' power. Within the project, an innovative, flexible feed system with a modular structure was created with the possibility of continuous adjustment to the carbon wall's unevenness. Newly-developed three cast steels variants have been initially selected to fabricate this system's elements. The material's final selection was realized based on the tensile tests, Charpy impact tests, Brinell hardness surveys, and wear resistance measurements. Results analysis allowed to select cast steel marked as "2", which fulfilled all requirements and was used in further casting trials.
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Bibliography

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Authors and Affiliations

D. Wilk-Kołodziejczyk
1 2
ORCID: ORCID
Z. Pirowski
2
ORCID: ORCID
M. Grudzień-Rakoczy
2
ORCID: ORCID
A. Bitka
2
ORCID: ORCID
K. Chrzan
2
ORCID: ORCID

  1. AGH University of Science and Technology, Al. A. Mickiewicza 30, 30-059 Krakow, Poland
  2. Łukasiewicz Research Network – Krakow Institute of Technology, 73 Zakopiańska Str., 30-418 Kraków, Poland

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