This paper presents an experimental investigation on the mechanical properties and microstructure of geopolymer repair materials mixed using fly ash (FA) and concrete substrates. An optimal combination of FA and concrete substrate was determined using the compressive test of geopolymer mortar mixed with various concrete substrate classes. It was found that the contribution of (C35/45) concrete substrates with the FA geopolymer mortar increases the 28-day bonding strength by 25.74 MPa. The microstructure analysis of the samples using scanning electron microscopy showed the denser structure owing to the availability of high calcium and iron elements distribution. These metal cations (Ca2+ and Fe3+) are available at OPC concrete substrate as a result from the hydration process reacted with alumina-silica sources of FA and formed calcium aluminate silicate hydrate (C-A-S-H) gels and Fe-bonding linkages.

Malaysia’s construction industry is experiencing rapid growth, translating into increased demand for cement. However, cement production pollutes the air to the detriment of the climate via CO2 emission, making research into a cementitious replacement in concrete a necessity. This paper details an experimental study of self-compacting concrete (SCC) with partial replacement of cement by rice straw ash (RSA), which is expected to result in environmental preservation due to the green materials being used in cement production. The physicomechanical properties of the SCC with RSA replacement were determined via its compressive strength, water absorption, self-workability, and fire resistance (residual strength after exposure to high temperatures). The proportion of RSA replacement used were 0%, 5%, 10%, 15%, 20%, and 25%, and all passed the slump flow test, except the 20% and 25% samples. The SCC samples with 15% of RSA replacement reported the highest compressive strength at 7 and 28 curing days and the highest residual strength post-exposure to high temperatures. The lowest percentage of water absorption was reported by the 15% of RSA replacement, with a density of 2370 kg/m3.