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Abstract

The present paper is concerned with the practical interconnection between virtual engineering tools and additive model manufacturing technologies and the subsequent production of a ceramic shell by rapid prototyping with the use of Cyclone technology to produce the aluminium casting prototype. Prototypes were developed as part of the student formula project, where several parts originally produced by machining were replaced by castings. The techniques of topological optimization and the combination with the tools of the numerical simulation were used to optimise the virtual prototype before a real production of the first prototype. 3D printing of wax pattern ensured direct and fast assembly of the cluster without any additional operations and troubles during dewaxing. The shell was manufactured in 6 hours thanks to a system of quick-drying of individual layers of ceramic shell. It has been verified that the right combination of individual virtual tools with the rapid prototyping can shorten the development time and delivery of the first prototypes from a few months to a few weeks.
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Bibliography

[1] Xiao, A., Bryden, K.M. (2004). Virtual engineering: A vision of the next-generation product realization using virtual reality technologies. Proceedings of the ASME 2004 Design Engineering Technical Conferences – DETC’04, 28 September – 2 October, pp 1-9.Salt Lake City, Utah, #57698.
[2] Pekkola, S. & Jäkälä, M. (2007) From technology engineering to social engineering: 15 years of research on virtual worlds. The DATA BASE for Advances in Information Systems. 38(4), 11-16.
[3] Bao, Jin, J.S., Gu, Y., Yan, M.Q. & Ma, J.Q. (2002). Immersive virtual product development. Journal of Materials Processing Technology. 129(1-3), 592-596. DOI: 10.1016/S0924-0136(02)00655-6.
[4] Van der Auweraer, H. (2010). Virtual engineering at work: The challenges for designing intelligent products. In: Proceedings of the TMCE 2010 Symposium, April 12-16, (pp. 3-18), Ancona, Italy.
[5] Stawowy, A., Wrona, R., Brzeziński, M. & Ziółkowski, E. (2013). Virtual factory as a method of foundry design and production management. Archives of Foundry Engineering. 13(1), 113-118. DOI: 10.2478/afe-2013-0022
[6] Dépincé, P., Chablat, D., Woelk, P.O. (2004) Virtual manufacturing: tools for improving design and production, Dans International Design Seminar - CIRP International Design Seminar, Egypt.
[7] Kumar, P., Ahuja, I.P.S. & Singh, R. (2013). Framework for developing a hybrid investment casting process. Asian Review of Mechanical Engineering, 2(2), 49-55.
[8] Kügelgen, M. (2008). From 7 days to 7 hours – Investment casting parts within the shortest time, 68th WFC - World Foundry Congress, 7th - 10th February, 2008, (pp. 147-151).

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Authors and Affiliations

V. Krutiš
1
ORCID: ORCID
P. Šprta
1
V. Kaňa
1
ORCID: ORCID
A. Zadera
1
J. Cileček
2

  1. Brno University of Technology, Czech Republic
  2. Alucast s.r.o., Czech Republic
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Abstract

Chromium low alloyed steel substrate was subjected to aluminizing by hot dipping in pure aluminium and Al-Si eutectic alloy at 750°C and 650°C respectively, for dipping time up to 45 minutes. The coated samples were subjected for investigation using an optical microscope, scanning electron microscopy (SEM), Energy-dispersive X-ray analyzer (EDX) and X-ray diffraction (XRD) technique. Cyclic thermal oxidation test was carried out at 500°C for 72 hours to study the oxidation behaviour of hot-dipped aluminized steel. Electrochemical corrosion behavior was conducted in 3wt. %NaCl aqueous solution at room temperature. The cyclic thermal oxidation resistance was highly improved for both coating systems because of the formation of a thin protective oxide film in the outermost coating layer. The gain in weight was decreased by 24 times. The corrosion rate was decreased from 0.11 mmpy for uncoated specimen to be 2.9 x10-3 mmpy for Aluminum coated steel and 5.7x 10-3 mmpy for Al-Si eutectic coated specimens. The presence of silicon in hot dipping molten bath inhabit the growth of coating intermetallic layers, decrease the total coating thickness and change the interface boundaries from tongue like shape to be more regular with flatter interface. Two distinct coating layers were observed after hot dipping aluminizing in Al bath, while three distinct layers were observed after hot dipping in Al-Si molten bath.
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Bibliography

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Authors and Affiliations

G.M. Attia
1
W.M.A. Afify
1
M.I. Ammar
1

  1. Metallurgical and Materials Engineering Department, Faculty of Petroleum and Mining Engineering Suez University, Egypt
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Abstract

The paper presents results of research on steel castings GX120Mn13 (L120G13 by PN-89/H-83160), zone-reinforced by elektrocorundum particles (Al2O3), with a grain size from 2 to 3.5 mm. Studies revealed continuity at interface between composite components and formation of a diffusion zone in the surface layer of electrocorundum grains. In the area of this zone, simple manganese segregation and reverse iron and chromium segregation were found. The transfer of these elements from cast steel to electrocorundum grains resulted superficial depletion in aluminum and oxygen in this area. No porosity was observed at the interface between two components of the composite. We found it very beneficial from an exploitation point of view, as confirmed by the study of resistance to abrasive wear.
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Bibliography

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Authors and Affiliations

Daniel Medyński
ORCID: ORCID
A.J. Janus
1

  1. Witelon State University of Applied Science in Legnica ul. Sejmowa 5A, 59 – 220 Legnica, Poland
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Abstract

For research purposes and to demonstrate the differences between materials obtained from the carbonaceous additives to classic green moulding sands, five lustrous carbon carriers available on the market were selected. The following carbonaceous additives were tested: two coal dusts (CD1 and CD2), two hydrocarbon resins (HR1 and HR2) and amorphous graphite (AG1). The studies of products and material effects resulting from the high-temperature pyrolysis of lustrous carbon carriers were focused on determining the tendency to gas evolution, including harmful compounds from the BTEX group (benzene, toluene, ethylbenzene and xylene). Moreover, the content of lustrous carbon (LC), the content of volatile matter and loss on ignition (LOI) of the carbonaceous additives were tested. The solid products formed during high-temperature pyrolysis were used for the quantitative and qualitative evaluation of elemental composition after the exposure to temperatures of 875oC in a protective atmosphere and 950oC in an oxidizing atmosphere. The conducted studies have indicated the necessity to examine the additives to classic green moulding sands, which is of particular importance for the processing, rebonding and storage of waste sand. The studies have also revealed some differences in the quantitative and qualitative composition of elements introduced to classic moulding sands together with the carbonaceous additives that are lustrous carbon carriers. It was also considered necessary to conduct a research on lustrous carbon carriers for their proper and environmentally friendly use in the widely propagated technology of classic green sand system.
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Bibliography

[1] Said, R.M., Kamal, M.R.M., Miswan, N.H. & Ng, S.J. (2018). Optimization of Moulding Composition for Quality Improvement of Sand Casting. Journal of Advanced Manufacturing Technology (JAMT). 12(1), 301-310.
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Authors and Affiliations

J. Kamińska
1
ORCID: ORCID
M. Stachowicz
2
ORCID: ORCID
M. Kubecki
3

  1. Łukasiewicz Research Network – Krakow Institute of Technology, Poland
  2. Wroclaw University of Technology, Faculty of Mechanical Engineering, Poland
  3. Łukasiewicz Research Network – Institute for Ferrous Metallurgy, Gliwice, Poland
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Abstract

Finite Element Method FEM via commercially available software has been used for numerical simulation of the compaction process of bentonite-bonded sand mould. The mathematical model of soil plasticity which involved Drucker-Prager model match with Mohr-Coulomb model was selected. The individual parameters which required for the simulation process were determined through direct shear test based on the variation of sand compactability. The novelty of this research work is that the individual micro-mechanical parameters were adopted depend on its directly proportional to the change of sand density during the compaction process. Boundary conditions of the applied load, roller and fixed constraint were specified. An extremely coarse mesh was used and the solution by time-dependent study was done for investigation of material-dependent behaviour of green sand during the compaction process. The research implemented also simulation of the desired points in sand mould to predict behaviour of moulding process, and prevent failure of the sand mould. Distance-dependent displacement and distance-dependent pressure have been determined to investigate the effective moulding parameters without spent further energy and cost for obtaining green sand mould. The obtained numerical results of the sand displacement show good agreement with the practical results.
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Bibliography

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Authors and Affiliations

Dheya Abdulamer
ORCID: ORCID
A. Kadauw
1 2

  1. IMKF. TU - Bergakademie Freiberg, Germany
  2. Salahddin University-Erbil, Iraq
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Abstract

The stratigraphy of the upper Fredericksburg and lower Washita groups of northern Texas and southern Oklahoma is described, and biostratigraphical correlation within the region, and further afield, using micro­ crinoids, ammonites, planktonic foraminiferans and inoceramid bivalves is summarised. The taxonomy of the roveacrind microcrinoids is revised by the senior author, and a new genus, Peckicrinus, is described, with the type species Poecilocrinus porcatus (Peck, 1943). New species include Roveacrinus proteus sp. nov., R. morganae sp. nov., Plotocrinus reidi sp. nov., Pl. molineuxae sp. nov., Pl. rashallae sp. nov. and Styracocrinus thomasae sp. nov. New formae of the genus Poecilocrinus Peck, 1943 are Po. dispandus forma floriformis nov. and Po. dispandus forma discus nov. New formae of the genus Euglyphocrinus Gale, 2019 are E. pyramidalis (Peck, 1943) forma pyramidalis nov., E. pyramidalis forma radix nov. and E. pyramidalis forma pentaspinus nov. The genera Plotocrinus Peck, 1943, Poecilocrinus and Roveacrinus Douglas, 1908 form a branching phylogenetic lineage extending from the middle Albian into the lower Cenomanian, showing rapid speciation, upon which a new roveacrinid zonation for the middle and upper Albian (zones AlR1–12) is largely based. Outside Texas and Oklahoma, zone AlR1 is recorded from the lower middle Albian of Aube (southeastern France) and zones AlR11–CeR2 from the Agadir Basin in Morocco and central Tunisia. It is likely that the zonation will be widely applicable to the middle and upper Albian and lower Cenomanian successions of many other regions.
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Authors and Affiliations

Andrew Scott Gale
1 2
Jenny Marie Rashall
3
William James Kennedy
4 5
Frank Koch Holterhoff
6

  1. School of the Environment, Geography and Geological Sciences, University of Portsmouth, Burnaby Building, Burnaby Road, Portsmouth PO13QL UK
  2. Earth Science Department, Natural History Museum, Cromwell Road, London SW75BD, UK
  3. Department of Earth and Environmental Sciences, University of Texas at Arlington, 76019 USA
  4. Oxford University Museum of Natural History, Parks Road, Oxford, OX13PW
  5. Department of Earth Sciences, South Parks Road, OX13AN UK
  6. 1233 Settlers Way, Lewisville, TX 75067 USA
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Abstract

The known occurrence of corals distinguished here in the new Family Krynkaphyllidae varies at the subfamily level. Those of the Subfamily Krynkaphyllinae subfam. nov. are so far almost unknown from outside of the Donets Basin. In contrast, those of the Subfamily Colligophyllinae subfam. nov. are common, possibly ranging from the lower Viséan Dorlodotia Salée, 1920, a potential ancestor of the family, to the Artinskian Lytvophyllum tschernovi Soshkina, 1925. They bear different generic names, but were all originally described as fasciculate colonial. A detailed study of Lytvophyllum dobroljubovae Vassilyuk, 1960, the type species of Colligophyllum gen. nov., challenges that recognition in that at least some of those taxa are solitary and gregarious and/or protocolonial. As such, solitary, protocolonial and, probably, fasciculate colonial habits are accepted in the Colligophyllinae subfam. nov., whereas the Krynkaphyllinae subfam. nov. contains only solitary taxa. The resemblance to the Suborder Lonsdaleiina Spasskiy, 1974 led to the analysis of families included in that suborder by Hill (1981) in the context of their relationship, or homeomorphy, to Krynkaphyllidae fam. nov. This question primarily concerns the Family Petalaxidae Fomichev, 1953; a relationship with the Family Geyerophyllidae Minato, 1955, is more distant, if one exists. The distinct, parallel stratigraphic successions of taxa within two subfamilies of the Krynkaphyllidae fam. nov. document their probably common roots and early divergence. However, a lack of robust data precludes an interpretation or treatment of those successions as phylogenetic. The absence of key stratigraphic and morphologic data meant that eastern Asiatic taxa have not been considered in these successions; however, morphological similarities allow for their tentative inclusion within the Krynkaphyllidae fam. nov. The following new taxa are introduced: Krynkaphyllidae fam. nov., Krynkaphyllinae subfam. nov., Colligophyllinae subfam. nov., Krynkaphyllum gen. nov., Colligophyllum gen. nov., Protokionophyllum feninoense sp. nov., Krynkaphyllum multiplexum sp. nov., Krynkaphyllum validum sp. nov., and three species of Protokionophyllum Vassilyuk in Aizenverg et al., 1983 left in open nomenclature.
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Authors and Affiliations

Jerzy Fedorowski
1

  1. Institute of Geology, Adam Mickiewicz University, Bogumiła Krygowskiego 12, PL-61-680 Poznań, Poland

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