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Number of results: 4
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Abstract

The structure of Austempered Ductile Iron (ADI) is depend of many factors at individual stages of casting production. There is a rich literature documenting research on the relationship between heat treatment and the resulting microstructure of cast alloy. A significant amount of research is conducted towards the use of IT tools for indications production parameters for thin-walled castings, allowing for the selection of selected process parameters in order to obtain the expected properties. At the same time, the selection of these parameters should make it possible to obtain as few defects as possible. The input parameters of the solver is chemical composition Determined by the previous system module. Target wall thickness and HB of the product determined by the user. The method used to implement the solver is the method of Particle Swarm Optimization (PSO). The developed IT tool was used to determine the parameters of heat treatment, which will ensure obtaining the expected value for hardness. In the first stage, the ADI cast iron heat treatment parameters proposed by the expert were used, in the next part of the experiment, the settings proposed by the system were used. Used of the proposed IT tool, it was possible to reduce the number of deficiencies by 3%. The use of the solver in the case of castings with a wall thickness of 25 mm and 41 mm allowed to indication of process parameters allowing to obtain minimum mechanical properties in accordance with the PN-EN 1564:2012 standard. The results obtained by the solver for the selected parameters were verified. The indicated parameters were used to conduct experimental research. The tests obtained as a result of the physical experiment are convergent with the data from the solver.
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Authors and Affiliations

K. Jaśkowiec
1 2
ORCID: ORCID
A. Opaliński
2
ORCID: ORCID
P. Kustra
2
D. Jach
3
D. Wilk-Kołodziejczyk
1 2
ORCID: ORCID

  1. Lukasiewicz Research Network-Krakow Institute of Technology, Poland
  2. AGH University of Science and Technology, Department of Applied Computer Science and Modelling, Poland
  3. Kutno Foundry, Poland
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Abstract

The general area of understanding is inclusions in steel both metallic and nonmetallic in nature. This work has also used the concepts of inclusions in steel in general other than Ti however mainly the research works done on precipitation, solute segregation, grain developments and equilibrium aspects of important inclusions like Ti in steel have been probed. Interaction of inclusions with slag oxides has also been incorporated. Interdependence of elements common in-between many inclusions has been marked. TiN, TixOy and MnS inclusions have been very outstanding in the confines of present research. Ratios and effective concentration have been highlighted in certain cases around the topic. Type of steels, compositions of the constituent elements and temperature correlation has been spotted in certain environments. A suggestive relation with the steel properties has also been inferred. Hardness, corrosion behaviour and strength stand out to be the parameters of vital importance when considering Ti inclusions in the form of either TiN or TixOy. Certain inclusions like MnS seem to nucleate on TiN inclusions and there is a correlation evident certainly in case of complex alloys.
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Authors and Affiliations

Ali R. Sheikh
1
ORCID: ORCID

  1. AGH University of Science and Technology, Poland
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Abstract

Metallurgical slags are an object of the increasing interest in terms of the possibility of their utilization, especially as materials used in the construction and road building industries, in the foundry industry for refining and purifying liquid alloys, the production of abrasives for surface treatment of remanufactured machine parts, as mine backfill materials. Metallurgical slags, in order to be used in foundry processes, should be characterized by the stability of the chemical composition. This paper presents the results of statistical analysis calculations, in which using a specific group f samples, knowing their chemical composition, the mean value Ā, variance Ϭ2, standard deviation Ϭ and the classical coefficient of variation V were determined. The research and its results report the amount of variation in considered components of the slags.
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Authors and Affiliations

Jacek Sitko
1
ORCID: ORCID

  1. Chair of Production Engineering, Silesian University of Technology, Roosevelt Str. 26, 48-000 Zabrze, Poland
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Abstract

The paper presents issues related to the technology of layered castings manufactured in the system: working part made of high-chromium steel X46Cr13 - base part made of gray cast iron with flake graphite, using the mould cavity preparation technology. Considering the high hardenability of the above-mentioned steel grade, the aim of the research was to optimize the casting parameters of gray cast iron in such a way that it would be possible to perform heat treatment of X46Cr13 steel directly in the casting mould. As part of the research, the geometry of the working and base parts of layered castings was selected, and guidelines for mould technology from the point of view of the moulding sand were developed. In order to control the cooling rate, three matrix of the moulding sand were used - quartz sand, chromite sand and silicon carbide, with the same granularity. The thermal conductivity coefficient of sands made on selected matrix, bound with synthetic resin in the ratio of 30:1, was experimentally determined. Then, the bimetal casting process in a given mass was simulated in the MagmaSoft® (ver. 5.4.1). The purpose of the simulation was to determine the maximum virtual temperature Tm in the thermal center of the outer surface of the X46Cr13 steel insert. From the point of view of the research purpose, the insert was expected to heat up to the austenitization temperature, i.e. at least 950°C.
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Authors and Affiliations

N. Przyszlak
1
G. Piwowarski
2

  1. Department of Engineering Processes Automation and Integrated Manufacturing Systems, Faculty of Mechanical Engineering, Silesian University of Technology, Konarskiego 18A St., 44-100 Gliwice, Poland
  2. AGH University of Science and Technology, Faculty of Foundry Engineering, Department of Engineering of Foundry Processes, 23 Reymonta St., 30-059 Krakow, Poland

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