Searching for new refrigerants is one of the most significant scientific problems in refrigeration. There are ecological refrigerants commonly known: H2O and CO2. H2O and CO2 known as natural refrigerants, but they have problems:a high freezing point of H2O and a low triple point of CO2. These problems can be solved by the application of a hybrid sorption-compression refrigeration cycle. The cycle combines the application possibility of H2O in the high temperature sorption stage and the low temperature application of CO2 in the compression stage. This solution gives significant energy savings in comparison with the two-stage compressor cycle and with the one-stage transcritical CO2 cycle. Besides, the sorption cycle may be powered by low temperature waste heat or renewable heat. This is an original idea of the authors. In the paper an analysis of the possible extension of this solution for high capacity industrial refrigeration is presented. The estimated energy savings as well as TEWI (Total Equivalent Warming Impact) index for ecological gains are calculated.

To minimize oxides of nitrogen (NOx) emission, maximize boiler combustion efficiency, achieve safe and reliable burner combustion, it is crucial to master global boiler and at-the-burner control of fuel and air flows. Non-uniform pulverized fuel (PF) and air flows to burners reduce flame stability and pose risk to boiler safety by risk of reverse flue gas and fuel flow into burners. This paper presents integrated techniques implemented at pilot ESKOM power plants for the determination of global boiler air/flue gas distribution, wind-box air distribution and measures for making uniform the flow being delivered to burners within a wind-box system. This is achieved by Process Flow Modelling, at-the-burner static pressure measurements and CFD characterization. Global boiler mass and energy balances combined with validated site measurements are used in an integrated approach to calculate the total (stoichiometric + excess) air mass flow rate required to burn the coal quality being fired, determine the actual quantity of air that flows through the burners and the furnace ingress air. CFD analysis and use of at-the-burner static, total pressure and temperature measurements are utilized in a 2-pronged approach to determine root-causes for burner fires and to evaluate secondary air distribution between burners.

This article presents experimental studies on drying kinetics and quality effects of red beetroot (Beta vulgaris L.) after convective drying with a preliminary osmotic pretreatment. The effects of the osmotic agent (NaCl) concentration and the osmotic bath time on the product colour and nutrient content preservation, the water activity, and rehydration ability after drying were analysed. Osmotic dehydration curves and Solid Gain (SG), Water Loss (WL), Weight Reduction (WR) were determined. It was proved that drying of beetroot with osmotic pretreatment contributes to shorter drying time, smaller water activity, higher retention of betanin, better colour preservation, and a greater degree of water resorption.

The paper proposes a procedure which enables to determine selected geometric and operating parameters for twin-fluid liquid-to-air atomisers with internal mixing. The presented approach assumes that in order to ensure proper operation of an atomiser it is necessary to design its structure and flow parameters in such a way so that the flow inside the mixing chamber has a dispersive character. In order to calculate a required exhaust cross-section for the analysed atomiser, conditions within the exhaust plane: pressure, density and outflow velocity were estimated. In order to determine diameter and number of orifices supplying the liquid to the mixing chamber of the investigated atomiser type, a multi-parameter analysis based on numerical fluid mechanics was performed. The final part of the paper presents selected results obtained from experimental stand measurements made on an atomiser designed according to the presented procedure.

This contribution deals with the heat transfer parameters and pressure losses in heat exchange sets with six geometrical arrangements at low Re values (Re from 476 to 2926). Geometrical arrangements were characterised by the h/H ratio ranging from 0.2 to 1.0. The experiments used the holographic interferometry method in real time. This method enables visible and quantitative evaluations of images of temperature fields in the examined heat exchange. These images are used to determine the local and mean heat transfer parameters. The obtained data were used to determine the Colburn j-factor and the friction coefficient f. The measured values show that by using the profiled heat exchange surfaces and inserting regulating tubes, an intensification of heat transfer (increase of Num, and/or j) was achieved. However, pressure losses recorded a significant increase (increase of f).

The whirlpool separator, used for hot trub separation, is prevalent in the brewing industry. It is a kind of a hydrocyclone inside of which a tea leaf effect occurs, which is sediment accumulation into a cone shape at the central part of the tank’s bottom. This manner of sediment accumulation is caused by the secondary flow occurring in the so-called Ekman boundary layer. This article is a summary of the research, which has been conducted for many years and involved observation, simulation and experimental research on the recognition and formation of the secondary flow accumulating the sediment cone. Secondary flows occurring in a whirlpool were identified through CFD simulation and PIV experiments, and are presented in this paper. Based on their location and direction, an attempt to determine their impact on the separation process taking place in the whirlpool has been made. The secondary flow identification methods proposed in this paper can be successfully applied in other solutions, e. g. structural ones, which involve rotational-flow-based separation.

A one-dimensional transient mathematical model describing thermal and flow phenomena during coal coking in an oven chamber was studied in the paper. It also accounts for heat conduction in the ceramic oven wall when assuming a constant temperature at the heating channel side. The model was solved numerically using partly implicit methods for gas flow and heat transfer problems. The histories of temperature, gas evolution and internal pressure were presented and analysed. The theoretical predictions of temperature change in the centre plane of the coke oven were compared with industrialscale measurements. Both, the experimental data and obtained numerical results show that moisture content determines the coking process dynamics, lagging the temperature increase above the water steam evaporation temperature and in consequence the total coking time. The phenomenon of internal pressure generation in the context of overlapping effects of simultaneously occurring coal transitions - devolatilisation and coal permeability decrease under plastic stage - was also discussed.

Periodic adsorption in a perfect mixing tank of a limited volume was considered. It was assumed that the adsorption rate is limited by diffusion resistance in a pellet. The approximate model of diffusion kinetics based on a continued fraction approximation was compared with the exact analytical solution. For the approximate model an algorithm was developed to determine a temporal variation of the adsorbate concentration in the pellet. The comparison was made for different values of the adsorbent load factor. In the numerical tests different shapes of pellets were considered. Both the numerical tests as well as our own experimental results showed that the approximate model provides results that are in good agreement with the exact solution. In the experimental part of this work adsorption of p-nitrophenol and acetic acid from aqueous solutions on cylindrical pellets of activated carbon was conducted.

The paper presents investigation results of the migration of a chemical compound contained in fly ash deposited on a dry furnace waste landfill site exposed to weather conditions. Climate conditions are able to significantly affect chemical component distribution in a block of deposited, moving chemical compounds to different depths. The main aim of the investigations was to determine the chemical component distribution of deposited fly ash in the landfill. Identification of chemical components based on XRF analysis indicated the existence of differences in both tested storage layer and the fraction of fly ash.

Widely used CFD codes enable modelling of PC boilers operation. One of the areas where these numerical simulations are especially promising is predicting deposition on heat transfer surfaces, mostly superheaters. The basic goal of all simulations is to determine trajectories of ash particles in the vicinity of superheater tubes. It results in finding where on the surface the tube will be hit by particles, and what diameter and mass flow of the particles are. This paper presents results of CFD simulations for a single tube and a bundle of in-line tubes as well. It has been shown that available parameters like ash particle density, shape factor, reflection coefficients affect the trajectories in a different way. All the simulations were carried out with Fluent code of Ansys software.

The article is focused onthe energetical balance of a technical system for the conversion of crushed tyres by pyrolysis. Process temperatures were set in the range from 500 to 650°C. Mass input of the material was 30 kg per hour. The aim of the article is to answer the following questions as regards the individual products: Under which process conditions can the highest quality of the individual products related to energy be reached? How does the thermal efficiency of the system change in reaction to various conditions of the process?

On the basis of the experimental measurements and calculations, apart from other things, it was discovered that the pyrolysis liquid reaches the highest energetic value, i.e. 42.7 MJ.kg-1, out of all the individual products of the pyrolysis process. Generated pyrolysis gas disposes of the highest lower calorific value 37.1 MJ.kg-1 and the pyrolysis coke disposes of the maximum 30.9 MJ kg-1. From the energetic balance, the thermal efficiency of the experimental unit under the stated operational modes ranging from about 52 % to 56 % has been estimated. Individual findings are elaborated on detail in the article.

The aim of this work was to achieve a deeper understanding of the heat transfer in a microtubular Solid Oxide Fuel Cell (mSOFC) stack based on the results obtained by means of a Computational Fluid Dynamics tool. Stack performance predictions were based on simulations for a 16 anodesupported mSOFCs sub-stack, which was a component of the overall stack containing 64 fuel cells. The emphasis of the paper was put on steady-state modelling, which enabled identification of heat transfer between the fuel cells and air flow cooling the stack and estimation of the influence of stack heat losses. Analysis of processes for different heat losses and the impact of the mSOFC reaction heat flux profile on the temperature distribution in the mSOFC stack were carried out. Both radiative and convective heat transfer were taken into account in the analysis. Two different levels of the inlet air velocity and three different values of the heat losses were considered. Good agreement of the CFD model results with experimental data allowed to predict the operation trends, which will be a reliable tool for optimisation of the working setup and ensure sufficient cooling of the mSOFC stack.

Any complete CFD model of pulverised coal-fired boiler needs to consider ash deposition phenomena. Wall boundary conditions (temperature and emissivity) should be temporally corrected to account for the effects of deposit growth on the combustion conditions. At present voluminous publications concerning ash related problems are available. The current paper presents development of an engineering tool integrating deposit formation models with the CFD code. It was then applied to two tangentially-fired boilers. The developed numerical tool was validated by comparing it with boiler evaporator power variation based on the on-line diagnostic system with the results from the full CFD simulation.

The main topic of this study is the mathematical modelling of bubble size distributions in an aerated stirred tank using the population balance method. The air-water system consisted of a fully baffled vessel with a diameter of 0.29 m, which was equipped with a six-bladed Rushton turbine. The secondary phase was introduced through a ring sparger situated under the impeller. Calculations were performed with the CFD software CFX 14.5. The turbulent quantities were predicted using the standard k-ε turbulence model. Coalescence and breakup of bubbles were modelled using the MUSIG method with 24 bubble size groups. For the bubble size distribution modelling, the breakup model by Luo and Svendsen (1996) typically has been used in the past. However, this breakup model was thoroughly reviewed and its practical applicability was questioned. Therefore, three different breakup models by Martínez-Bazán et al. (1999a, b), Lehr et al. (2002) and Alopaeus et al. (2002) were implemented in the CFD solver and applied to the system. The resulting Sauter mean diameters and local bubble size distributions were compared with experimental data.

The paper presents the dynamic characteristics of a continuous tank bioreactor for microbiological process, with a developed predator-prey food chain. The presence of the predator microorganism considerably influences the position and stability character of steady-states. There appears to exist a wide range of unstable steady-states and high-amplitude oscillations of state variables. Without automatic control, the system can operate only in unsteady conditions. From technological point of view, this circumstance is unfavorable. It was shown that oscillations can be removed by employing automatic control with continuous P or PI controllers. Moreover, the use of a controller with integrating element causes removal of the predator from the bioreactor. The paper discusses an application of this phenomenon for practical purposes.

To stabilise the periodic operation of a chemical reactor the oscillation period should be determined precisely in real time. The method discussed in the paper is based on adaptive sampling of the state variable with the use of chaotic mapping to itself. It enables precise determination of the oscillation period in real time and could be used for a proper control system, that can successfully control the process of chemical reaction and maintain the oscillation period at a set level. The method was applied to a tank reactor and tubular reactor with recycle.

The numerical investigation of the mixing process in complex geometry micromixers, as a function of various inlet conditions and various micromixer vibrations, was performed. The examined devices were two-dimensional (2D) and three-dimensional (3D) types of serpentine micromixers with two inlets. Entering fluids were perturbed with a wide range of the frequency (0 - 50 Hz) of pulsations. Additionally, mixing fluids also entered in the same or opposite phase of pulsations. The performed numerical calculations were 3D to capture the proximity of all the walls, which has a substantial influence on microchannel flow. The geometry of the 3D type serpentine micromixer corresponded to the physically existing device, characterised by excellent mixing properties but also a challenging production process (Malecha et al., 2009). It was shown that low-frequency perturbations could improve the average mixing efficiency of the 2D micromixer by only about 2% and additionally led to a disadvantageously non-uniform mixture quality in time. It was also shown that high-frequency mixing could level these fluctuations and more significantly improve the mixing quality. In the second part of the paper a faster and simplified method of evaluation of mixing quality was introduced. This method was based on calculating the length of the contact interface between mixing fluids. It was used to evaluate the 2D type serpentine micromixer performance under various types of vibrations and under a wide range of vibration frequencies.

The paper presents the results of the mechanical, electrical, CCSEM and XRD measurements of hard coal, conducted in simulated conditions of sintering in atmospheres of O2/CO2,. The changes of the coal ash resistivity are correlated with the content of the oxides and with the sintering temperature determined by the mechanical test and Leitz method. The SEM-EDS analysis was conducted for deposits on the probe. The changes of the measured ash samples, observed during sintering process in O2/CO2 atmosphere, were discussed in the ash microstructure point of view.

A process capable of NOx control by ozone injection gained wide attention as a possible alternative to proven post combustion technologies such as selective catalytic (and non-catalytic) reduction. The purpose of the work was to develop a numerical model of NO oxidation with O3 that would be capable of providing guidelines for process optimisation during different design stages. A Computational Fluid Dynamics code was used to simulate turbulent reacting flow. In order to reduce computation expense a 11-step global NO - O3 reaction mechanism was implemented into the code. Model performance was verified by the experiment in a tubular flow reactor for two injection nozzle configurations and for two O3/NO ratios of molar fluxe. The objective of this work was to estimate the applicability of a simplified homogeneous reaction mechanism in reactive turbulent flow simulation. Quantitative conformity was not completely satisfying for all examined cases, but the final effect of NO oxidation was predicted correctly at the reactor outlet.

Binary vapour-liquid equilibrium of thymoquinone and carbon dioxide at the isothermal conditions was carried out at temperature 323.15 K and pressures from 6 to 10 MPa. The experimental data were fitted to the Soave-Redlich-Kwong equation of state. Results could be used for selection of process parameters in separation of volatiles from raw oil or for evaluation of existing separation technologies.

In this study, β-galactosidase enzyme from Kluyveromyces fragilis was immobilised on a commercial polyethersulfone membrane surface, 10 kDa cut-off. An integrated process, concerning the simultaneous hydrolysis-ultrafiltration of whey lactose was studied and working conditions have been fixed at 55°C and pH 6.9, the same conditions that are used for the industrial process of protein concentration. For the immobilisation, best results were obtained using 5% (v/v) of glutaraldehyde solution and 0.03 M galactose; the total activity recovery coefficient (TARC) was 44.2%. The amount of immobilised enzyme was 12.49 mg with a total activity of 86.3 LAU at 37°C, using 5% (w/v) lactose solution in phosphate buffer (100 mM pH 6.9).

The stability of the immobilised enzyme was approximately 585 fold higher in comparison with the stability of free enzyme. Multipoint covalent immobilisation improves the stability of the enzyme, thereby enhancing the decision to use the membrane as a filtering element and support for the enzyme immobilisation.

In this study, the process of membrane cleaning by supercritical fluid extraction was investigated. Polypropylene microfiltration membranes, contaminated with oils, were treated in a batch process with a supercritical fluid (SCF). As extractant, pure supercritical carbon dioxide or supercritical carbon dioxide with admixtures of methanol, ethanol and isopropanol were used. Single-stage and multi-stage extraction was carried out and process efficiency was determined. The obtained results showed that addition of organic solvents significantly enhances the cleaning performance, which increases with increase of organic solvent concentration and decreases with increasing temperature. All three solvents showed a comparable effect of efficiency enhancement. The results confirmed that supercritical fluid extraction can be applied for polypropylene membrane cleaning.

Samples of active coke, fresh and spent after cleaning flue gases from communal waste incinerators, were studied. The outer layers of both coke particles were separately removed by comminution mechanism in a spouted bed. Analyses included density, mercury porosimetry and adsorption. The remaining cores were examined to determine the degree of consumption of coke by adsorption of hazardous emissions (SO2, HCl, heavy metals) through its bed. The differences in contamination levels within the porous structure of the particles were estimated. The study demonstrated the effectiveness of active coke in the cleaning of flue gases.

The mathematical model of postproduction suspension concentration by microfiltration has been developed. This model describes a process conducted in a batch system with membrane washing by reverse flow of permeate. The model considerations concern filtration pseudocycles consisting of the filtration period and the membrane washing period. The balances of continuous phase volume, dispersed phase mass and energy, for each period of pseudocycle respectively, have been presented.