The application of the 5S methodology to warehouse management represents an important
step for all manufacturing companies, especially for managing products that consist of
a large number of components. Moreover, from a lean production point of view, inventory
management requires a reduction in inventory wastes in terms of costs, quantities and time
of non-added value tasks. Moving towards an Industry 4.0 environment, a deeper understanding
of data provided by production processes and supply chain operations is needed:
the application of Data Mining techniques can provide valuable support in such an objective.
In this context, a procedure aiming at reducing the number and the duration of picking
processes in an Automated Storage and Retrieval System. Association Rule Mining is applied
for reducing time wasted during the storage and retrieval activities of components
and finished products, pursuing the space and material management philosophy expressed
by the 5S methodology. The first step of the proposed procedure requires the evaluation
of the picking frequency for each component. Historical data are analyzed to extract the
association rules describing the sets of components frequently belonging to the same order.
Then, the allocation of items in the Automated Storage and Retrieval System is performed
considering (a) the association degree, i.e., the confidence of the rule, between the components
under analysis and (b) the spatial availability. The main contribution of this work is
the development of a versatile procedure for eliminating time waste in the picking processes
from an AS/RS. A real-life example of a manufacturing company is also presented to explain
the proposed procedure, as well as further research development worthy of investigation.
Maritime freight transport represents an effective solution, allowing to ensure a low-impact
service both under an economic and a sustainable perspective. As a consequence, in the last
ten years, an increasing trend of goods transported by sea has been observed. In order to
improve the terminal containers’ performance, recently published scientific studies shown
the applicability of the ‘lean logistic’ concept as a strategic key for ensuring a continuous
improvement of the logistic chain for inter-/intra terminal containers’ activities. According
to this approach, the adoption of a dry port can positively affect terminal containers’ performance,
but this requires resources and investments due to inter-terminal activities (e.g.
transport of the container from port to dry port and vice versa). The purpose of the study is
to develop a mathematical programming optimization model to support the decision making
in identifying the best containers’ handling strategy for intermodal facilities, according to
lean and green perspectives. Numerical experiments shown the effectiveness of the model in
identifying efficient material handling strategies under lean and green perspective.
The scientific goal of this article was to confirm the thesis that efficient complaint management
can be one the company’s competitive advantage elements of in the sphere of logistic
customer service. The theoretical part of the article presents basic foundations related to
complaint management process as an important element of post-trade sales process in customer
service. The research part presents an example of the implementation of efficient
assumptions of the complaint management process on the example of a construction industry
manufacturing company. Guidelines for the design and implementation of an effective
and efficient complaint handling process are presented. An example of process analysis is
done using appropriate quality tools.
Lean management has become a much-researched topic in operations management. Beyond
its technical aspects, nowadays the analysis of soft factors (corporate culture, organization,
management, human resource management, knowledge transfer practices) have come to the
fore. However, there are few sources available to the lean organization to find out what organizational
changes are taking place alongside the lean application, and what organizational
structures are being developed. In our study first we deal with the literature-based concepts
of lean organizational structure and with the international examples, and then through five
Hungarian corporate solutions and with help of the literature of organizational theories we
synthesize the lean organizational forms.
The main aim of this research is to compare the results of the study of demand’s plan and
standardized time based on three heuristic scheduling methods such as Campbell Dudek
Smith (CDS), Palmer, and Dannenbring. This paper minimizes the makespan under certain
and uncertain demand for domestic boxes at the leading glass company industry in Indonesia.
The investigation is run in a department called Preparation Box (later simply called PRP)
which experiences tardiness while meeting the requirement of domestic demand. The effect
of tardiness leads to unfulfilled domestic demand and hampers the production department
delivers goods to the customer on time. PRP needs to consider demand planning for the
next period under the certain and uncertain demand plot using the forecasting and Monte
Carlo simulation technique. This research also utilizes a work sampling method to calculate
the standardized time, which is calculated by considering the performance rating and
allowance factor. This paper contributes to showing a comparison between three heuristic
scheduling methods performances regarding a real-life problem. This paper concludes that
the Dannenbring method is suitable for large domestic boxes under certain demand while
Palmer and Dannenbring methods are suitable for large domestic boxes under uncertain
demand. The CDS method is suitable to prepare small domestic boxes for both certain and
uncertain demand.
In the article, the significance and essence of management of intelligent manufacturing in
the era of the fourth industrial revolution has been presented. The current revolution has
a large impact on the operation of the company. Through the changes resulting from the
application of modern technologies, production processes are also undergoing revolutions,
which results in changes in such indicators of business development. Management of intelligent
manufacturing is also a challenge for socially responsible activities; due to solutions of
Industry 4.0, enterprises directly and indirectly influence environmental protection, which
results in benefits for all mankind. In the article, the analysis and assessment of management
of intelligent manufacturing, using modern technologies during the production process,
has been carried out, with particular emphasis on the components of management such as:
monitoring, control, autonomy, optimization. Moreover, the impact of the above components
of management on changes in the following indicators (KPI – Key Performance Indictors)
has been evaluated, i.e. (1) quality, (2) rapidity of the production process implementation,
(3) performance and (4) productivity, (5) decrease in waste generated during the technological
process and (6) amount of consumed electricity. For the purposes of conducting the
research, a case study has been used, developed due to the information shared by the company
manufacturing machinery and equipment for the polymer processing industry, in which
intelligent solutions of Industry 4.0 are being applied. The presented article is a significant
contribution to the current development of knowledge in the field of implementing Industry
4.0 solutions for polymer processing. The article is a combination of theoretical and practical
knowledge in the field of management and practical industrial applications. It refers to the
most current research trends.