Balance, thermodynamic and mainly kinetic approaches using methods of process engineering enable to determine conditions under which iron technology can actually work in limiting technological states, at the lowest reachable fuel consumption (reducing factor) and the highest reachable productivity accordingly. Kinetic simulation can be also used for variant prognostic calculations. The paper deals with thermodynamics and kinetics of iron making process. It presents a kinetic model of iron oxide reduction in a low temperature area. In the experimental part it deals with testing of iron ore feedstock properties. The theoretical and practical limits determined by heat conditions, feedstock reducibility and kinetics of processes are calculated.
The work is a part of research into the reduction of energy consumption in the production of EPSthrough the modernization
of technological equipment used. This paper presents the results of research and analysis of heat transfer process between the water vapor
that was provided to machine, the mold, the product and the environment. The paper shows the calculation of the heat balance of the
production cycle for two types of mold: standard and modernized. The performance tests used an infrared imaging camera.
The results were used to develop a computer image analysis and statistical analysis. This paper presents the main stages of the production
process and the construction of technological equipment used, changing the mold surface temperature field during the production cycle
and the structure of the heat balance for the mold and its instrumentation. It has been shown that the modernization of construction
of technological equipment has reduced the temperature field and as a consequence of decreased of demand for process steam production
cycle.
Knowledge of the temperature distribution in subsurface layers of the ground is important in the design, modelling and exploitation of ground heat exchangers. In this work a mathematical model of heat transfer in the ground is presented. The model is based on the solution of the equation of transient heat transfer in a semi-infinite medium. In the boundary condition on the surface of the ground radiation fluxes (short- and long-wave), convective heat flux and evaporative heat flux are taken into account. Based on the developed model, calculations were carried out to determine the impact of climatic conditions and the physical properties of the ground on the parameters of the Carslaw-Jeager equation. Example results of calculated yearly courses of the daily average temperature of the surface of the ground and the amount of particular heat fluxes on the ground surface are presented. The compatibility of ground temperature measurements at different depths with the results obtained from the Carslaw–Jaeger equation is evaluated. It was found that the temperature distribution in the ground and its variability in time can be calculated with good accuracy.
The aim of research was creation of a furnace for aluminum alloys smelting “in a liquid bath” in order to reduce metal loss. In the paper,
the author demonstrates the results of research on smelting of aluminum alloys in a shaft-reverberatory furnace designed by the author. It
has been shown that smelting aluminum alloy in a liquid bath was able to significantly reduce aluminum loss and that shaft-reverberatory
design provided high efficiency and productivity along with lower energy costs. Ensuring continuous operation of the liquid bath and
superheating chamber, which tapped alloy with the required texture, was achieved by means of the optimal design of partition between
them. The optimum section of the connecting channels between the liquid bath of smelting and the superheating chamber has been
theoretically substantiated and experimentally confirmed. The author proposed a workable shaft-reverberatory furnace for aluminum
alloys smelting, providing solid charge melting in a liquid bath.