This paper presents a finite element investigation into the proximity losses in a high-speed permanent magnet (PM) machine for traction applications. A three-dimensional (3D) finite element analysis (FEA) is employed to evaluate and identify the endwinding contribution into the overall winding power loss generated. The study is focused on the end-winding effects that have not been widely reported in the literature. The calculated results confirm that the end-winding copper loss can significantly affect the eddycurrent loss within copper and it should be taken into account to provide reasonable prediction of total losses. Several structures of the end-winding are analyzed and compared in respect to the loss and AC resistance. The results clearly demonstrate that the size of the end-winding has a significant impact on the power loss. The calculated results are validated experimentally on the high-speed permanent magnet synchronous machine (PMSM) prototype for selected various winding arrangements.
The coupling of the propagating stress wave with the eddy current model is presented. The applied stress produces magnetization in the sample that can be measured outside the sample by measuring the resulting magnetic flux density. The stress and flux density measurements are made on a mechanically excited steel bar. The problem is modelled with the finite element method for both the propagating wave and the eddy current. Three aspects are considered: eddy current model using magnetization from the measurements, coupled wave and eddy current models, and coupled different dimensions in the wave model. The measured stress can be reproduced from the measured flux density by modelling. The coupled models work both for stress and flux couplings as well as for the different dimensionality couplings.
The efficiency of the solid-rotor induction machines depends on axial length of rotor (including the end-regions). Determination of the best axial length is problematic because of current density distribution in the end-regions and also because of absence of dedicated methods and models. This work proposes a method that circumvents this difficulty. It is based on the numerical determination of a dimensionless rotor-end factor using a combination of three- and two-dimensional finite element models restricted to the motor rotor. Such the end factor can be used in both analytical and numerical model of the machine in order to determine the typical performance characteristics. In this work, using this method, we determined an optimal length of the slitted solid rotor of a motor operating at 12 000 rpm, that maximizes the motor efficiency. The results of computations and measurements, carried out on the laboratory test-stand, are presented.
The current passed by the stator coil of the permanent magnet synchronous motor (PMSM) provides rotating magnetic field, and the number of turns will directly affect the performance of PMSM. In order to analyze its influence on the PMSM performance, a 3 kW, 1500 r/min PMSM is taken as an example, and the 2D transient electromagnetic field model is established. The correctness of the model is verified by comparing the experimental data and calculated data. Firstly, the finite element method (FEM) is used to calculate the electromagnetic field of the PMSM. The performance parameters of the PMSM are obtained. On this basis, the influence of the number of turns on PMSM performance is quantitatively analyzed, including current, no-load back electromotive force (EMF), overload capacity and torque. In addition, the influence of the number of turns on eddy current loss is further studied, and its variation rule is obtained, and the variation mechanism of eddy current loss is revealed. Finally, the temperature field of the PMSM is analyzed by the coupling method of electromagnetic field and temperature field, and the temperature rise law of PMSM is obtained. The analysis of this paper provides reference and practical value for the optimization design of PMSM.
The aim of this paper is to derive an analytical equations for the temperature dependent optimum winding size of inductors conducting high frequency ac sinusoidal currents. Derived analytical equations are useful designing tool for research and development engineers because windings made of foil, square-wire, and solid-round-wire windings are considered. Temperature dependent Dowell’s equation for the ac-to-dc winding resistance ratio is given and approximated. Thermally dependent analytical equations for the optimum foil thickness, as well as valley thickness and diameter of the square-wire and solid-round-wire windings are derived from approximated thermally dependent ac-to-dc winding resistance ratios. Minimum winding ac resistance of the foil winding and local minimum of the winding ac resistance of the solid-round-wire winding are verified with Maxwell 3D Finite Element Method simulations.
Due to the skin effect of eddy currents, the depth of cracks which can be detected by the traditional eddy current probe is very limited. In order to improve the ability of eddy current probes to inspect deep cracks in metal thick-walled structures, a new eddy current probe using an excitation system with phase shifted fields was proposed. Its feasibility for detecting deep cracks was verified by simulation and experiments. The results showed that the penetration depth of eddy currents in austenitic stainless steel is effectively enhanced by using the new probe.
Pot-cored coils are commonly used as probes in eddy current testing. In this paper, an analytical model of such a coil placed over a three-layer plate with a hole has been presented. The proposed solution enables the modelling of both magnetic and non-magnetic conductive plates that contain different types of hole, i.e. a through, a surface, an inner or a subsurface hole. The problem was solved by using the truncated region eigenfunction expansion (TREE) method. The analysis was carried out in a cylindrical coordinate system in which the solution domain was radially limited. With the employment of the filamentary coil, the expressions for the magnetic vector potential, and subsequently for the impedance of the cylindrical coil were obtained. The final formulas were presented in a closed form and then implemented in Matlab. The resistance and reactance values were compared with the results obtained in the experiment and using the finite element method in the Comsol Multiphysics package. In each of the cases, good agreement was obtained.