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Abstract

This paper proposes the application of the digital numerical control (DNC) technique to connect the smart meter to the inspection system and evaluate the total harmonic distortion (THD) value of power supply voltage in IEEE 519 standard by measuring the system. Experimental design by the Taguchi method is proposed to evaluate the compatibility factors to choose Urethane material as an alternative to SS400 material for roller fabrication at the machining center. Computer vision uses artificial intelligence (AI) technique to identify object iron color in distinguishing black for urethane material and white for SS400 material, color recognition results are evaluated by measuring system, system measurement is locked when the object of identification is white material SS400. Computer vision using AI technology is also used to recognize facial objects and control the layout of machining staff positions according to their respective skills. The results obtained after the study are that the surface scratches in the machining center are reduced from 100% to zero defects and the surface polishing process is eliminated, shortening production lead time, and reducing 2 employees. The total operating cost of the processing line decreased by 5785 USD per year. Minitab 18.0 software uses statistical model analysis, experimental design, and Taguchi technical analysis to evaluate the process and experimentally convert materials for roller production. MATLAB 2022a runs a computer vision model using artificial intelligence (AI) to recognize color objects to classify Urethane and SS400 materials and recognize the faces of people who control employee layout positions according to their respective skills.
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Authors and Affiliations

Minh Ly Duc
1 2
Petr Bilik
2

  1. Faculty of Commerce, Van Lang University, 700000, Vietnam
  2. VSB–Technical University of Ostrava, Faculty of Electrical Engineering and Computer Science, Department ofCybernetics, and Biomedical Engineering, 708 00, Ostrava, Czech Republic
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Abstract

Zinc (II) removal using low-cost sorbents requires a proper process parametric study to determine

its optimal performance characteristics. In this respect, the present study proposes a new modeling and simulation procedure for heavy metal removal system and is carried out to optimize input variables such as initial pH,

adsorbent dosage, and contact time for biosorption of Zinc (II) by using bentonite. The proposed experimental

system is cost-effective and requires less calculation for determining optimal values, i.e., input variables and

their related removal capacity, Rem%. To optimize the adsorption process, cubic spline curve fitting and numerical differentiation techniques are used for required calculations. According to the proposed calculations, the

removal capacity is calculated as 98.66%, while the optimal values are calculated as initial pH – 6.76, adsorbent

dosage – 1.14 g L-1, contact time – 13 minutes. To evaluate the results, full factor experimental design and 3 way

ANOVA test are used for comparison.

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Authors and Affiliations

B. Mesci
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Abstract

During the machining processes, heat gets generated as a result of plastic deformation of metal and friction along the tool–chip and tool–work piece interface. In materials having high thermal conductivity, like aluminium alloys, large amount of this heat is absorbed by the work piece. This results in the rise in the temperature of the work piece, which may lead to dimensional inaccuracies, surface damage and deformation. So, it is needed to control rise in the temperature of the work piece. This paper focuses on the measurement, analysis and prediction of work piece temperature rise during the dry end milling operation of Al 6063. The control factors used for experimentation were number of flutes, spindle speed, depth of cut and feed rate. The Taguchi method was employed for the planning of experimentation and L18 orthogonal array was selected. The temperature rise of the work piece was measured with the help of K-type thermocouple embedded in the work piece. Signal to noise (S/N) ratio analysis was carried out using the lower-the-better quality characteristics. Depth of cut was identified as the most significant factor affecting the work piece temperature rise, followed by spindle speed. Analysis of variance (ANOVA) was employed to find out the significant parameters affecting the work piece temperature rise. ANOVA results were found to be in line with the S/N ratio analysis. Regression analysis was used for developing empirical equation of temperature rise. The temperature rise of the work piece was calculated using the regression equation and was found to be in good agreement with the measured values. Finally, confirmation tests were carried out to verify the results obtained. From the confirmation test it was found that the Taguchi method is an effective method to determine optimised parameters for minimization of work piece temperature.

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Authors and Affiliations

N.L. Bhirud
1
R.R. Gawande
2

  1. Research Scholar, Bapurao Deshmukh College of Engineering, RSTMU, Nagpur and Mechanical Engineering Dept, Sandip Institute of Engineering & Management, Savitribai Phule Pune University, India.
  2. Mechanical Engineering Dept, Bapurao Deshmukh College of Engineering, RSTMU, Nagpur, India
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Abstract

Labor absenteeism is a factor that affects the good performance of organizations in any

part of the world, from the instability that is generated in the functioning of the system.

This is evident in the effects on quality, productivity, reaction time, among other aspects.

The direct causes by which it occurs are generally known and with greater reinforcement

the diseases are located, without distinguishing possible classifications. However, behind

these or other causes can be found other possible factors of incidence, such as age or sex.

This research seeks to explore, through the application of neural networks, the possible

relationship between different variables and their incidence in the levels of absenteeism. To

this end, a neural networks model is constructed from the use of a population of more than

12,000 employees, representative of various classification categories. The study allowed the

characterization of the influence of the different variables studied, supported in addition to

the performance of an ANOVA analysis that allowed to corroborate and clarify the results

of the neural network analysis.

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Authors and Affiliations

Reyner Perez-Campdesuner
Margarita De Miguel-Guzan
Gelmar Garcıa-Vidal
Alexander Sanchez-Rodrıguez
Rodobaldo Martınez-Vivar
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Abstract

It is commonly known that the cause of serious accidents in underground coal mining is methane. Thus, computational fluid dynamics (CFD) becomes a useful tool to simulate methane dispersion and to evaluate the performance of the ventilation system in order to prevent mine accidents related to methane. In this study, numerical and experimental studies of the methane concentration and air velocity behaviour were carried out. The experiment was conducted in an auxiliary ventilated coal heading in Turkish Hard Coal Enterprises (TTK), which is the most predominant coal producer in Turkey. The simulations were modeled using Fluent-Ansys v.12. Significant correlations were found when experimental values and modeling results were compared with statistical analysis. The CFD modeling of the methane and air velocity in the headings especially uses in auxiliary ventilation systems of places where it is hard to measure or when the measurements made are inadequate.
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Authors and Affiliations

Gülnaz Daloğlu
1
Mustafa Önder
1
Teresa Parra
2

  1. Eskişehir Osmangazi Üniversitesi Müh. Mim. Fak. Maden Mühendi sliği Bölümü, 26480 Eskişehir, Turkey
  2. University of Valladolid, Department of Energy and Fluid Mechanics, Valladolid, Spain
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Abstract

In this study, the thermal conductivity ratio model for metallic oxide based nano-fluids is proposed. The model was developed by considering the thermal conductivity as a function of particle concentration (percentage volume), temperature, particle size and thermal conductivity of the base fluid and nano-particles. The experimental results for Al2O3, CuO, ZnO, and TiO2 particles dispersed in ethylene glycol, water and a combination of both were adopted from the literature. Artificial neural network (ANN) and power law models were developed and compared with the experimental data based on statistical methods. ANOVA was used to determine the relative importance of contributing factors, which revealed that the concentration of nano-particles in a fluid is the single most important contributing factor of the conductivity ratio.
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Authors and Affiliations

Mohammad Hanief
1
Qureshi Irfan
1
Malik Parvez
2

  1. Mechanical Engineering Department, National Institute of Technology Srinagar, India
  2. Chemical Engineering Department, National Institute of Technology Srinagar, India
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Abstract

Cooling slope casting is a simple technique to produce semi-solid feedstock with a non-dendritic structure. The cooling slope technique depends on various parameters like slope length, slope angle, pouring temperature etc, that has been investigated in the present study. This work presents an extensive study to comprehend the combined effect of slope angle, slope length, pouring temperature, on hardness and microstructure of A383 alloy. Response Surface Methodology was adopted for design of experiments with varying process parameters i.e. slope angle between 15° to 60°, slope length between 400 to 700 mm, and pouring temperature between 560 ºC to 600 ºC. The response factor hardness was analysed using ANOVA to understand the effect of input parameters and their interactions. The hardness was found to be increasing with increased slope length and pouring temperature; and decreased with slope angle. The empirical relation for response with parameters were established using the regression analysis and are incorporated in an optimization model. The optimum hardness with non-dendritic structure of A383 alloy was obtained at 27° slope angle, 596.5 mm slope length and 596 ºC pouring temperature. The results were successfully verified by confirmation experiment, which shows around 2% deviation from the predicted hardness (87.11 BHN).
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Bibliography

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[9] Nourouzi, S., Ghavamodini, S.M., Baseri, H., Kolahdooz, A., & Botkan, M. (2012). Microstructure evolution of A356 aluminum alloy produced by cooling slope method. Advanced Materials Research. 402, 272-276. DOI: 10.4028/www.scientific.net/amr.402.27.
[10] N.K. Kund, & P. Dutta. (2010).Numerical simulation of solidification of liquid aluminum alloy flowing on cooling slope. Transactions of Nonferrous Metals Society of China. 20(3), 898-905. DOI: 10.1016/S1003-6326(10)60603-6.
[11] Das, P., Samanta, S.K., Das, R. & Dutta, P. (2014). Optimization of degree of sphericity of primary phase during cooling slope casting of A356 Al alloy. Measurement. 55, 605-615. DOI: 10.1016/j.measurement.2014.05.022.
[12] Haga, T., Nakamura, R., Tago, R. & Watari, H. (2010). Effects of casting factors of cooling slope on semisolid condition. Transactions of Nonferrous Metals Society of China. 20(3), 968-972. DOI: 10.1016/S1003-6326(10)60615-2.
[13] Kumar, S.D., Vundavilli, P.R., Mantry, S., Mandal, A. & Chakraborty, M. (2014). A taguchi optimization of cooling slope casting process parameters for production of semi-solid A356 alloy and A356-5TiB2 in-situ composite feedstock. Procedia Material Science. 5, 232-241. DOI: 10.1016/j.mspro.2014.07.262.
[14] Gautam, S.K., Mandal, N., Roy, H., Lohar, A.K., Samanta, S.K. & Sutradhar, S. (2018). Optimization of processing parameters of cooling slope process for semi-solid casting of Al alloy. Journal of the Brazilian Society of Mechanical Sciences and Engineering. 40(6), 291. DOI: 10.1007/s40430-018-1213-6.
[15] Khosravi, H., Eslami-Farsani, R. & Askari-Paykani, M. (2014). Modeling and optimization of cooling slope process parameters for semi-solid casting of A356 Al alloy. Transactions of Nonferrous Metals Society of China. 24(4), 961-968. DOI: 10.1016/S1003-6326(14)63149-6.
[16] Mukkollu, S.R. & Kumar, A. (2020). Comparative study of slope casting technique in integration with ultrasonic mould vibration and conventional casting of aluminium alloy. Materials Today: Proceedings. 26(2), 1078-1081. DOI: 10.1016/j.matpr.2020.02.213.

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Authors and Affiliations

M.S. Rao
1
ORCID: ORCID
H. Khandelwal
1
ORCID: ORCID
M. Kumar
1
A. Kumar
1

  1. National Institute of Advanced Manufacturing Technology (Formerly National Institute of Foundry and Forge Technology) (A Centrally Funded Technical Institute under MHRD), Hatia, Ranchi, 834003, India
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Bibliography

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Authors and Affiliations

A. Tajdeen
1
ORCID: ORCID
A. Megalingam
1
ORCID: ORCID

  1. Bannari Amman Institute of Technology, Department of Mechanical Engineering, Sathyamangalam, Erode-638401, Tamil Nadu, India
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Abstract

A statistical approach was conducted to investigate effect of independent factors of the mixing time compactability and bentonite percentage on dependent variables of permeability, compression and tensile strength of sand mould properties. Using statistical method save time in estimating the dependent variables that affect the moulding properties of green sand and the optimal levels of each factor that produce the desired results.
The results yielded indicate that there are variations in the effects of these factors and their interactions on different properties of green sand. The outcomes obtained a range of permeability values, with the highest and lowest numbers being 125 and 84. The sand exhibited high values of tensile and compressive strength measuring at 0.33N/cm2 and 17.67N/cm2. Conversely it demonstrated low levels of tensile and compressive strength reaching 0.14N/cm2 and 9.32N/cm2.
These results suggest that the moulding factors and their interactions have an important role in determining properties of the green sand. ANOVA was used to assess effect of various factors on different properties of the green sand. The results obtained suggest that compactability factor play a significant effect on permeability, the mixing time or bentonite factor has a significant effect on the compressive strength and mixing time or compactability factor has a significant impact on the tensile strength with a significance level lower than 5%. It is found that neither the mixing time nor the amount of bentonite used in the green sand mix has a significant impact on its permeability. Compactability of the green sand does not has a significant effect on the compressive strength. Bentonite used in green sand mix does not have a significant impact on its tensile strength.
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Bibliography

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Authors and Affiliations

Dheya Abdulamer
1
ORCID: ORCID

  1. University of Technology, Iraq
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Abstract

We present computer simulations of a two-way ANOVA gage R&R study to determine the effects on the average speckle width of intensity patterns caused by scattered light reflected from random rough surfaces with different statistical characteristics. We illustrate how to obtain reliable computer data that properly simulate experimental measurements by means of the Fresnel diffraction integral, which represents an accurate analytical model for calculating the propagation of spatially-limited coherent beams that have been phase-modulated after being reflected by the vertical profiles of the generated surfaces. For our description we use four differently generated vertical profiles and five different vertical randomly generated roughness values.

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Authors and Affiliations

Moisés Cywiak
David Cywiak
Etna Yáñez
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Abstract

In this work, experiments were carried out to quantify the behaviour of friction stir welded (FSW) AA5082-AA7075 butt joints under tensile loading and completely reversed fatigue loading. Different samples were prepared to identify optimum tool rotational and travel speeds to produce FSW AA5082-AA7075 butt joints with the maximum fatigue life. ANOVA was performed, which confirmed that both tool speed and tool rotational speed affect the tensile strength of the weld. The samples exhibit a considerable difference in their fatigue life and tensile strength. This difference can be accounted to the presence of welding defects such as surface defects and porosity. S-N curve plotted for the sample shows a significantly high fatigue life at the lower stress ranges. Fracture surfaces were also analysed under scanning electron microscope (SEM). Study of the fracture surface of the sample that failed under fatigue loading showed that the surface was mainly divided in two zones. The first zone was the area of fatigue crack growth where each stress cycle, slowly and gradually, helped in the growth of the crack. The second zone was the region of fast fracture where the crack growth resulted in the failure of the joint instantaneously. The fracture surface study of the sample that failed under tensile loading showed that the mode of failure was ductile in nature.

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Authors and Affiliations

Gaurav Kumar
Rajeev Kumar
Ratnesh Kumar
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Abstract

The wear behaviour of Cr3C2-25% NiCr laser alloyed nodular cast iron sample were analyzed using a pin-on-disc tribometer. The influence of sliding velocity, temperature and load on laser alloyed sample was focused and the microscopic images were used for metallurgical examination of the worn-out sites. Box-Behnken method was utilised to generate the mathematical model for the condition parameters. The Response Surface Methodology (RSM) based models are varied to analyse the process parameters interaction effects. Analysis of variance was used to analyse the developed model and the results showed that the laser alloyed sample leads to a minimum wear rate (0.6079×10–3 to 1.8570×10–3 mm3/m) and coefficient of friction (CoF) (0.43 to 0.53). From the test results, it was observed that the experimental results correlated well with the predicted results of the developed mathematical model.

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Authors and Affiliations

N. Jeyaprakash
M. Duraiselvam
R. Raju
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Abstract

Cyber-attacks are increasing day by day. The generation of data by the population of the world is immensely escalated. The advancements in technology, are intern leading to more chances of vulnerabilities to individual’s personal data. Across the world it became a very big challenge to bring down the threats to data security. These threats are not only targeting the user data and also destroying the whole network infrastructure in the local or global level, the attacks could be hardware or software. Central objective of this paper is to design an intrusion detection system using ensemble learning specifically Decision Trees with distinctive feature selection univariate ANOVA-F test. Decision Trees has been the most popular among ensemble learning methods and it also outperforms among the other classification algorithm in various aspects. With the essence of different feature selection techniques, the performance found to be increased more, and the detection outcome will be less prone to false classification. Analysis of Variance (ANOVA) with F-statistics computations could be a reasonable criterion to choose distinctives features in the given network traffic data. The mentioned technique is applied and tested on NSL KDD network dataset. Various performance measures like accuracy, precision, F-score and Cross Validation curve have drawn to justify the ability of the method.
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Bibliography

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Authors and Affiliations

Shaikh Shakeela
1
N. Sai Shankar
1
P Mohan Reddy
1
T. Kavya Tulasi
1
M. Mahesh Koneru
1

  1. ECM, Koneru Lakshmaiah Education Foundation, Vaddeswaram, AP, India
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Abstract

The Zirconium 702 alloy effectively used in nuclear industry at various critical conditions like high temperature and high pressure. This survey is an assessment of insights into the mechanical properties of the metal when exposed to different temperatures along the rolling direction.The main objective of this work is to characterize the tensile properties, and fracture study of broken tensile test samples at various temperatures.The tensile samples tested in our current work are 100°C,150°C, and 200°C temperatures in different directions (0°, 45°, 90°) along with the rolling direction of the sheet. It is evident from the experimental results that temperatures significantly affect material properties. Temperature increases cause % elongation to increase, and strength decreases. ANOVA analysis revealed that temperature significantly influenced ultimate tensile strength (UTS), and yield strength (YS), as well as % elongation.The temperature contribution for UTS, YS, and % elongation is 41.90%, 31.60%, and 77.80% respectively. SEM fractured images showing the ductile type of behavior for all the temperatures.
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Authors and Affiliations

J. Lade
1
ORCID: ORCID
B. Dharavath
1
ORCID: ORCID
A. Badrish
2
ORCID: ORCID
S. Kosaraju
3
ORCID: ORCID
S.K. Singh
3
ORCID: ORCID
K.K. Saxena
4
ORCID: ORCID

  1. KG Reddy College of Engineering & Technology, Department of Mechanical Engineering, Hyderabad 500075, India
  2. DOFS, DRDL, Hyderabad, 500058, India
  3. GRIET, Department of Mechanical Engineering, Hyderabad 500090, India
  4. Division of Research and Development, Lovely Professional University, Phagwara 144411, India
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Abstract

This research paper discusses the friction and wear behaviour of Al-12Si alloy reinforced with B4C prepared through Powder Metallurgy (P/M) method by varying the weight percentage of reinforcement (x = 2, 4, 6, 8, and 10) content. The samples were prepared by using die and punch assembly and the lubricant used to eject the sample from the die was molybdenum disulfide. The compaction was done by using a compression testing machine by applying a pressure of 800 MPa. The dry sliding friction and wear behaviour of the sample was conducted on a Pin-on-Disc machine and the experimental values of friction and wear were calibrated. The Taguchi design experiment was done by applying an L25 orthogonal array for 3 factors at 5 levels for the response parameter Coefficient of Friction (CoF) and wear loss. The SEM images show the shape, size and EDX confirm the existence of Al, Si, B4C particles in the composites. Analysis of Variance (ANOVA) for CoF of S/N ratio, shows that the reinforcement having 34.92% influence towards the S/N ratio of CoF, ANOVA for wear loss of S/N ratio shows that the sliding distance having 46.76% influence towards the S/N ratio of wear loss, when compared to that of the other two input parameters. The interaction line plot and the 2Dsurface plot for CoF and wear loss show that the increase in B4C content decreases the wear loss and CoF. The worn surface shows that the B4C addition will increase the wear resistance.

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Authors and Affiliations

R. Jeya Raj
W.A Lenin Anselm
M. Jinnah Sheik Mohamed
S. Christopher Ezhil Singh
T.D John
D. Rajeev
G. Glan Devadhas
K.G. Jaya Christyan
R. Malkiya Rasalin Prince
R.B. Jeen Robert
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Abstract

Multiple response optimization of the machining of 17-4 PH stainless steel material, which is difficult to process with traditional methods, with EDM was made by Taguchi-based grey relational analysis method. Surface roughness (Ra), material removal rate (MRR), and electrode wear rate (EWR) were the responses, while current, pulse-on time, pulse-off time, and voltage were chosen as process parameters. According to the multi-response optimization, the experiment level that gave the best result was A1B2C2D2. Optimum machining outputs were found as A1B3C1D1 using the Taguchi method. As a result of the Taguchi analysis and ANOVA, it was determined that the significant parameters according to multiple performance characteristics were current (56.22%) and voltage (22.40%). The surfaces of the best GRG and optimal sample were examined with XRD, SEM and EDX analysis and the effects on the surfaces were compared.
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Authors and Affiliations

E. Gerçekcioğlu
1
ORCID: ORCID
M. Albaşkara
2
ORCID: ORCID

  1. Erciyes University, Mechanical Engineering Department, Kayseri, Turkey
  2. Afyon Kocatepe University, İscehisar Vocational School, Afyonkarahisar, Turkey
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Abstract

The study aimed to optimize the Plasma Beam Polishing process for 316L stainless steel components to reduce anisotropy and poor surface roughness using statistical analysis. An experimental design investigated the impacts of managing factors on surface roughness, with scanning speed having the ultimate impact, followed by beam power and energy density. For lower values of plasma energy density and scanning speed, and a focal location without changes on the metal surface, there was a strong tendency for the estimated Ra to drop with increasing laser power. The process parameters were changed throughout a broad range of values, making it challenging to model the dependent variable across the whole range of experimental trials. The study supports the potential of PBP as a post-processing method for additive manufacturing components.
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Authors and Affiliations

Chari V. Srinivasa
1
ORCID: ORCID
Suyog Jhavar
2
ORCID: ORCID
R. Suresh
3
ORCID: ORCID

  1. Mechanical Engg. Department at At ria Institute of Technology in Bengaluru 560024, which is affiliated with VTU in Belagavi, India
  2. School of Mechanical Engineering, Inavolu, Beside AP Secretariat, Amaravati, 522237 AP, India
  3. Mechanical Engg. Department at MS Ramaiah University of Applied Sciences in Bengaluru 560024, India
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Abstract

The paper presents application of Taguchi method in optimizing the sound transmission loss through sandwich gypsum constructions and those comprising of masonry concrete blocks and gypsum boards in order to investigate the relative influence of the various parameters affecting the sound transmission loss. The application of Taguchi method for optimizing sound transmission loss has been rarely reported. The present work uses the results analytically predicted on “Insul” software for various sandwich material configurations as desired by each experimental run in an L8 orthogonal array. The relative importance of the parameters on single-number rating, Rw (C, Ctr) is evaluated in terms of percentage contribution using Analysis of Variance (ANOVA). The ANOVA method reveals that type of studs, steel stud frame and number of gypsum layers attached are the key factors controlling the sound transmission loss characteristics of sandwich multi-layered constructions.

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Authors and Affiliations

Naveen Garg
Anil Kumar
Sagar Maji
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Abstract

In virtual acoustics or artificial reverberation, impulse responses can be split so that direct and reflected components of the sound field are reproduced via separate loudspeakers. The authors had investigated the perceptual effect of angular separation of those components in commonly used 5.0 and 7.0 multichannel systems, with one and three sound sources respectively (Kleczkowski et al., 2015, J. Audio Eng. Soc. 63, 428-443). In that work, each of the front channels of the 7.0 system was fed with only one sound source. In this work a similar experiment is reported, but with phantom sound sources between the front loud- speakers. The perceptual advantage of separation was found to be more consistent than in the condition of discrete sound sources. The results were analysed both for pooled listeners and in three groups, according to experience. The advantage of separation was the highest in the group of experienced listeners.
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Authors and Affiliations

Piotr Kleczkowski
Aleksandra Król
Paweł Małecki

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