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Abstract

Organic Rankine cycle (ORC) is used, amongst the others, in geothermal facilities, in waste heat recovery or in domestic combined heat and power (CHP) generation. The paper presents optimization of an idealized ORC equivalent of the Carnot cycle with non-zero temperature difference in heat exchangers and with energy dissipation caused by the viscous fluid flow. In this analysis the amount of heat outgoing from the ORC is given. Such a case corresponds to the application of an ORC in domestic CHP. This assumption is different from the most of ORC models where the incoming amount of heat is given.

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Authors and Affiliations

Jarosław Mikielewicz
Witold Rybiński
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Abstract

The economics of an ORC system is strictly linked to thermodynamic properties of the working fluid. A bad choice of working fluid could lead to a less efficient and expensive plant/generation unit. Some selection criteria have been put forward by various authors, incorporating thermodynamic properties, provided in literature but these do not have a general character. In the paper a simple analysis has been carried out which resulted in development of thermodynamic criteria for selection of an appropriate working fluid for subcritical and supercritical cycles. The postulated criteria are expressed in terms of non-dimensional numbers, which are characteristic for different fluids. The efficiency of the cycle is in a close relation to these numbers. The criteria are suitable for initial fluid selection. Such criteria should be used with other ones related to environmental impact, economy, system size, etc. Examples of such criteria have been also presented which may be helpful in rating of heat exchangers, which takes into account both heat transfer and flow resistance of the working fluid.

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Authors and Affiliations

Dariusz Mikielewicz
Jarosław Mikielewicz
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Abstract

The paper presents the results of a simulative thermodynamic analysis of a multifuel CHP plant basing on the technological diagram of Avedøre 2. Calculations have been carried out for the operation of Avedøre 2 plant in the district heating mode. Several variants of simulation have been considered, determined by the choice of operation of the respective plants, viz. main boiler fired with natural gas, main and biomass boiler, main boiler and GT plant, joint operation of the main and biomass boiler and GT plant, main boiler (fired with heavy fuel oil or/and wood chips) and biomass boiler and GT plant. For each variants a diagram of iso-fuel curves has been developed, illustrating the variability of useful effects (power output and district heat) at various loads of the CHP steam part. In case of the variant in which the main boiler and GT are in operation with natural gas as fuel the exemplary energy indices were determined.

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Authors and Affiliations

Andrzej Ziębik
Damian Szegda
Bjørn Qvale
Brian Elmegaard
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Abstract

In the paper presented are experiences from operation of three different expansion devices for possible implementation in the domestic micro CHP. These were the modified scroll expander and two designs based on the variable working chamber volume pneumatic devices. Experiments showed the superiority of both "pneumatic devices" over the scroll expander, indicating the possible internal efficiencies in the range of 61 82Such efficiencies are very attractive, especially at the higher end of that range. The volume of these devices is much smaller than the scroll expander which makes it again more suitable for a domestic micro CHP. Small rotational velocities enable to conclude that connection to electricity grid will also be simpler in the case of "pneumatic devices". The "pneumatic devices" under scrutiny here could be an alternative to the typical vapour turbine in the ORC cycle, which is in the process of development at the IFFM.

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Authors and Affiliations

Dariusz Mikielewicz
Jarosław Mikielewicz
Jan Wajs
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Abstract

The paper presents thermodynamic analysis of the gas-steam unit of the 65 MWe combined heat and power station. Numerical analyses of the station was performed for the nominal operation conditions determining the Brayton and combined cycle. Furthermore, steam utilization for the gas turbine propulsion in the Cheng cycle was analysed. In the considered modernization, steam generated in the heat recovery steam generator unit is directed into the gas turbine combustion chamber, resulting in the Brayton cycle power increase. Computational flow mechanics codes were used in the analysis of the thermodynamic and operational parameters of the unit.
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Authors and Affiliations

Andrzej Chrzczonowski
Paweł Ziółkowski
Janusz Badur
Krzysztof Jesionek
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Abstract

The results of investigations conducted on the prototype of vapour driven micro-CHP unit integrated with a gas boiler are presented. The system enables cogeneration of heat and electric energy to cover the energy demand of a household. The idea of such system is to produce electricity for own demand or for selling it to the electric grid – in such situation the system user will became the prosumer. A typical commercial gas boiler, additionally equipped with an organic Rankine cycle (ORC) module based on environmentally acceptable working fluid can be regarded as future generation unit. In the paper the prototype of innovative domestic cogenerative ORC system, consisting of a conventional gas boiler and a small size axial vapour microturbines (in-house designed for ORC and the commercially available for Rankine cycle (RC)), evaporator and condenser were scrutinised. In the course of study the fluid working temperatures, rates of heat, electricity generation and efficiency of the whole system were obtained. The tested system could produce electricity in the amount of 1 kWe. Some preliminary tests were started with water as working fluid and the results for that case are also presented. The investigations showed that domestic gas boiler was able to provide the saturated/superheated ethanol vapour (in the ORC system) and steam (in the RC system) as working fluids.

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Authors and Affiliations

Dariusz Mikielewicz
Jan Wajs
Michał Bajor
Zbigniew Kneba
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Abstract

Heat exchangers of different types find application in power systems based on solid oxide fuel cells (SOFC). Compact plate fin heat exchangers are typically found to perfectly fit systems with power output under 5 kWel. Micro-combined heat and power (micro-CHP) units with solid oxide fuel cells can exhibit high electrical and overall efficiencies, exceeding 85%, respectively. These values can be achieved only when high thermal integration of a system is assured. Selection and sizing of heat exchangers play a crucial role and should be done with caution. Moreover, performance of heat exchangers under variable operating conditions can strongly influence efficiency of the complete system. For that reason, it becomes important to develop high fidelity mathematical models allowing evaluation of heat exchangers under modified operating conditions, in high temperature regimes. Prediction of pressure and temperatures drops at the exit of cold and hot sides are important for system-level studies. Paper presents dedicated mathematical model used for evaluation of a plate fin heat exchanger, operating as a part of micro-CHP unit with solid oxide fuel cells.

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Authors and Affiliations

Jakub Kupecki
Krzysztof Badyda
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Abstract

The paper presents results of research focused on modelling heat storage tank operation used for forecasting purposes. It presents selected issues related to mathematical modelling of heat storage tanks and related equipment and discusses solution process of the optimisation task. Presented detailed results were obtained during real-life industrial implementation of the optimisation process at the Siekierki combined heat and power (CHP) plant in Warsaw owned by Vattenfall Heat Poland S.A. (currently by Polish Oil & Gas Company - PGNiG SA) carried out by the Academic Research Centre of Power Industry and Environment Protection, Warsaw University of Technology in collaboration with Transition Technologies S.A. company.

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Authors and Affiliations

Grzegorz Niewiński
Krzysztof Badyda
Wojciech Bujalski
Michał Warchoł
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Abstract

The paper presents an analysis of the sustainable development of electricity generation sources in the National Power System (NPS). The criteria to be met by sustainable power systems were determined. The paper delineates the power balance of centrally dispatched power generation units (CDPGU), which is required for the secure work of the NPS until 2035. 19 prospective electricity generation technologies were defined. They were divided into the following three groups: system power plants, large and medium combined heat and power (CHP) plants, as well as small power plants and CHP plants (distributed sources). The quantities to characterize the energy effectiveness and CO2 emission of the energy generation technologies analyzed were determined. The unit electricity generation costs, discounted for 2018, including the costs of CO2 emission allowance, were determined for the particular technologies. The roadmap of the sustainable development of the generation sources in the NPS between 2020 and 2035 was proposed. The results of the calculations and analyses were presented in tables and figure

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Authors and Affiliations

Bolesław Zaporowski
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Abstract

This article presents an analysis of the sustainable development of generation sources in the Polish National Electric Power System (NEPS). First, the criteria for this development were formulated. The paper also discusses the current status of generation sources, operating in power plants and combined heat and power (CHP) plants of NEPS. Furthermore, it includes a prediction of power balance in NEPS, determining; predicted electricity gross use, predicted demand for peak capacity during the winter peak, predicted demand for peak capacity during the summer peak and required new capacity of centrally dispatched generation units (CDGUs) in 2025, 2030, 2035 and 2040 that would ensure NEPS operational security. Twenty prospective technologies of electricity generation and combined electricity and heat production were analyzed. These were divided into three groups: system power plants, high- and medium-capacity combined heat and power (CHP) plants, as well as small-capacity power plants and CHP plants (dispersed sources). The unit costs of electricity generation discounted for 2021 were calculated for the analyzed technologies, taking the costs of CO2 emission allowances into account. These costs include: capital costs, fuel costs, maintenance costs, operation costs and environmental costs (CO2 emission allowances). This proceeds to a proposal of a program of the sustainable development of generation sources in NEPS, which includes the desired capacity structure of power plants and CHP plants, and the optimal structure of electricity production in 2030 and 2040. The results of calculations and analyses are presented in tables and figure.
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Bibliography

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Zaporowski, B. 2016. Sustainable development of the electricity generation sources (Zrównoważony rozwój źródeł energii elektrycznej). Polityka Energetyczna – Energy Policy Journal 19(3), pp. 35–48 (in Polish).
Zaporowski, B. 2019. Energy and economic effectiveness of prospective generation technologies for Polish electric power industry (Efektywność energetyczna i ekonomiczna perspektywicznych dla polskiej elektroenergetyki technologii wytwórczych). Zeszyty Naukowe Wydziału Elektrotechniki i Automatyki Politechniki Gdańskiej 63, część 2, pp. 87–90 (in Polish).
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Authors and Affiliations

Bolesław Zaporowski
1
ORCID: ORCID

  1. Institute of Electric Power Engineering of Poznań University of Technology, Poznań, Poland
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Abstract

The paper presents the results of energy and environmental evaluation of geothermal CHP plant. The variant of CHP plant based on Organic Rankine Cycle (ORC) has been taken into consideration as the most favorable for the geothermal conditions prevailing in Poland. The existing geothermal well located in the city of Konin in Greater Poland (Wielkopolska) voivodship has been chosen as the case study. The conceptual design of CHP plant has been proposed and evaluated from energy and environmental point of view. The non-renewable primary energy consumption has been chosen as energy performance criterion. In the case of environmental performance carbon dioxide emission has been taken as evaluation criterion. The analysis has been performed for different operating conditions and three working fluids. The best energy performance can be spotted for working fluid R123, for which the reduction varies between 15200 and 11900 MWh/a. The working fluid R134a has a worse energy performance, which allows for the reduction of fossil fuels energy consumption in the range of 15000 and 11700 MWh/a. The total reduction of CO2 emission is the highest for working fluid R123: 5300 to 4150 MgCO2/a, the medium one for working fluid R134a: 5200 to 4100 MgCO2/a and the lowest for working fluid R227: 5000 to 4050 MgCO2/a. It has been shown that the construction of geothermal CHP plants based on Organic Rankine Cycle can be reasonable solution in Polish conditions. It is important concerning the need of reduction of fossil fuels primary energy consumption and carbon dioxide emission.
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Bibliography

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Authors and Affiliations

Tomasz Maciej Mróz
1
ORCID: ORCID
Weronika Grabowska
1

  1. Poznań University of Technology, Poland
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Abstract

This paper presents the influence of cooling water regulation on power plant net efficiency. It was examined whether, for the non-nominal low-pressure turbine load, it is justified to reduce the cooling water pump load, and how it would affect the unit net efficiency. Calculations for two types of power units were carried out: with condensing and extractioncondensing turbine. The tested condensing power plant consists of three surface condensers. The calculation included four condensers’ connections set up on the cooling water side to check how the cooling water system pressure drop affects the net unit performance. The result has confirmed that implementing serial connection decreases net efficiency when cooling water flow regulation is used, but the mixed connection should be applied when pump load is not controlled. It was proved that the cooling water flow control gives a profit for both units. Net efficiency for combined heat and power plant can be improved by 0.1–0.5 pp, the gain is remarkable below 60% of the low-pressure turbine part load. Flow control implementation in the unit with condensing turbine water control gives a similar profit just below 80% of the turbine load. Next, an influence of the additional limitations of a cooling water system (minimal total pump head, cooling tower) affecting the feasibility of implementing the water control has been considered. Applying a multi-cell forced draft cooling tower does not have a significant impact on results, but when a natural draft cooling tower is used, the flow control range is strongly reduced.
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Bibliography

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Authors and Affiliations

Ewa Dobkiewicz-Wieczorek
1

  1. Silesian University of Technology Department of Power Engineering and Turbomachinery, Konarskiego 18, 44-100, Gliwice, Poland
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Abstract

Research oriented on identification of operating states variations with the application of mathematical models of thermal processes has been developed in the field of energy processes diagnostics. Simple models, characterised by short calculation time, are necessary for thermal diagnostics needs. Such models can be obtained using empirical modelling methods. Good results brings the construction of analytical model with auxiliary empirical built-in functions. The paper presents a mathematical model of a steam-water cycle containing mass and energy balances and semiempirical models of steam expansion line in turbine as well as heat transfer in exchangers. A model of steam expansion line in a turbine is worked out with the application of a steam flow capacity equation and an internal efficiency of process equation for each group of stages for the analysed turbine. A model of a heat exchanger contains energy balance and the relation describing heat transfer in an exchanger, proposed by Beckman. Estimation of empirical equations coefficients was realised with the application of special and reliable measurements. Estimation criterion was a weighted relative sum of the remainder squares. There are exemplary calculations results presented in the final part of paper.

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Authors and Affiliations

Grzegorz Szapajko
Henryk Rusinowski
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Abstract

The paper presents the calculations for the failure conditions of the ORC (organic Rankine cycle) cycle in the electrical power system. It analyses the possible reasons of breakdown, such as the electrical power loss or the automatic safety valve failure. The micro-CHP (combined heat and power) system should have maintenance-free configuration, which means that the user does not have to be acquainted with all the details of the ORC system operation. However, the system should always be equipped with the safety control systems allowing for the immediate turn off of the ORC cycle in case of any failure. In case of emergency, the control system should take over the safety tasks and protect the micro-CHP system from damaging. Although, the control systems are able to respond quickly to the CHP system equipped with the inertial systems, the negative effects of failure are unavoidable and always remain for some time. Moreover, the paper presents the results of calculations determining the inertia for the micro-CHP system of the circulating ORC pump, heat removal pump (cooling condenser) and the heat supply pump in failure conditions.

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Authors and Affiliations

Robert Matysko
Jarosław Mikielewicz
Eugeniusz Ihnatowicz
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Abstract

In recent years, we can observe the development of the thermal diagnosis and operating control systems based on measuring techniques and mathematical modelling of processes improvement. Evaluation of the actual operating state is insufficient to make an optimal operating decisions. Thus, information about the influence of the operating parameters' deviations from the reference state on indicators describing energy consumption of the process (for example specific heat consumption or specific energy consumption) is also necessary. The paper presents methods for generation the information about the influence of the steam-water cycle operating parameters on specific heat consumption in a turbine's cycle. A mathematical model of steam-water cycle for a CHP (Cogeneration - also Combined Heat and Power) unit is being worked out. Methods for calculation of operating deviations with the application of correction curves and a mathematical model are described. Exemplary calculation results are presented.
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Authors and Affiliations

Henryk Rusinowski
Grzegorz Szapajko

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