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Abstract

Drops of molten cast iron were placed on moulding sand substrates. The composition of the forming gaseous atmosphere was examined. It

was found that as a result of the cast iron contact with water vapour released from the sand, a significant amount of hydrogen was evolved.

In all the examined moulding sands, including sands without carbon, a large amount of CO was formed. The source of carbon monoxide

was carbon present in cast iron. In the case of bentonite moulding sand with seacoal and sand bonded with furan resin, in the composition

of the gases, the trace amounts of hydrocarbons, i.e. benzene, toluene, styrene and naphthalene (BTX), appeared. As the formed studies

indicate much higher content of BTX at lower temperature it was concluded that the hydrocarbons are unstable in contact with molten

iron

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Authors and Affiliations

J. Mocek
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Abstract

The article discusses benefits associated with the use of silicon carbide in the process of melting gray cast iron and ductile cast iron in induction electric furnaces. It presents the analysis of the impact of various charge materials and the addition of a variable amount of SiC and FeSi to the fixed charge when melting cast iron of grades GJS 400-15 and GJS 500-7 on mechanical properties and microstructure. Moreover, the article includes an analysis of the efficiency of carburization and the increase in the content of silicon during the application of SiC. The article also presents the results of the study of primary modification using silicon carbide at the minimum temperature of Temin eutectic and Tsol solidus. Based on analysis of the literature, conducted research, and calculations, it was found that the addition of silicon carbide has a beneficial impact on the properties of melted cast iron. The addition of SiC in the charge increases the content of C and Si without increasing the amount of contaminations. The addition of SiC at reduced pig iron presence in the charge decreases production costs, while the use of SiC as an inoculant increases both Temin and Tsol, which is beneficial from the point of view of cast iron nucleation.
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Authors and Affiliations

K. Janerka
1
ORCID: ORCID
Ł. Kostrzewski
2
ORCID: ORCID
M. Stawarz
1
ORCID: ORCID
J. Jezierski
1
ORCID: ORCID
J. Szajnar
1
ORCID: ORCID

  1. Silesian University of Technology, Department of Foundry Engineering, 7 Towarowa Str., 44-100 Gliwice, Poland
  2. Leszczyńska Fabryka Pomp, 15 Fabryczna Str., 64-100 Leszno, Poland

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