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Number of results: 6
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Abstract

In this study, an artificial neural network application was performed to tell if 18 plates of the same material in different shapes and sizes were cracked or not. The cracks in the cracked plates were of different depth and sizes and were non-identical deformations. This ANN model was developed to detect whether the plates under test are cracked or not, when four plates have been selected randomly from among a total of 18 ones. The ANN model used in the study is a model uniquely tailored for this study, but it can be applied to all systems by changing the weight values and without changing the architecture of the model. The developed model was tested using experimental data conducted with 18 plates and the results obtained mainly correspond to this particular case. But the algorithm can be easily generalized for an arbitrary number of items.

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Authors and Affiliations

Tahir Cetin Akinci
H. Selcuk Nogay
Ozgur Yilmaz
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Abstract

In this study, it was achieved by using the method of impulse noise to detect internal or surface cracks that can occur in the production of ceramic plates. Ceramic materials are often used in the industry, especially as kitchenware and in areas such as the construction sector. Many different methods are used in the quality assurance processes of ceramic materials. In this study, the impact noise method was examined. This method is a test technique that was not used in applications. The method is presented as an examination technique based on whether there is a deformation on the material according to the sound coming from it as a result of a plastic bit hammer impact on the ceramic material. The application of the study was performed on plates made of ceramic materials. Here, it was made with the same type of model plates manufactured from the same material. The noise that would occur as a result of the impact applied on a point determined on the materials to be tested has been examined by the method of time-frequency analysis. The method applied gives pretty good results for distinguishing ceramic plates in good condition from those which are cracked.

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Authors and Affiliations

Tahir Akinci
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Abstract

In the paper, the technology of the production of the modified ceramic proppants used in the shale gas extracting process is described. The natural available materials and uncomplicated process to new ceramic proppants preparation were applied. The modification of the ceramic proppants based on the addition of the waste material as fly ash. The produced ceramic material in the form of granules characterized by high mechanical properties and low production costs. Moreover, the obtained good values of compressive strength and gas permeability for investigated proppants confirmed that this material has appropriate properties to be used in the hydraulic fracturing.
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Authors and Affiliations

B. Zboromirska-Wnukiewicz
K. Kasprzyk
K. Kogut
A. Dyjakon
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Abstract

The paper presents results of research on steel castings GX120Mn13 (L120G13 by PN-89/H-83160), zone-reinforced by elektrocorundum particles (Al2O3), with a grain size from 2 to 3.5 mm. Studies revealed continuity at interface between composite components and formation of a diffusion zone in the surface layer of electrocorundum grains. In the area of this zone, simple manganese segregation and reverse iron and chromium segregation were found. The transfer of these elements from cast steel to electrocorundum grains resulted superficial depletion in aluminum and oxygen in this area. No porosity was observed at the interface between two components of the composite. We found it very beneficial from an exploitation point of view, as confirmed by the study of resistance to abrasive wear.
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Bibliography

[1] Matthews, F.L., Rawlings, R.D. (1999). Composite Materials. Engineering and Science. CRC Press: Boca Raton, FL, USA.
[2] Kocich, R., Kunčická, L., Král, P. & Strunz, P. (2018). Characterization of innovative rotary swaged Cu-Al clad composite wire conductors. Materials Design. 160, 828-835. Materials 2020. 13, 4161, p. 13 of 15.
[3] Kunčická, L., Kocich, R., Dvořák, K. & Macháčková, A. (2019). Rotary swaged laminated Cu-Al composites. Effect of structure on residual stress and mechanical and electric properties. Materials Science Engineering A. 742, 743-750.
[4] Kunčická, L., Kocich, R. (2018) Deformation behaviour of Cu-Al clad composites produced by rotary swaging. IOP Conf. Ser. Mater. Sci. Eng. 369, Kitakyushu City, Japan.
[5] Clyne, T.W., Withers, P.J. (1993) An Introduction to Metal Matrix Composites. Cambridge University Press: New York, NY, USA.
[6] Tjong, S. & Ma, Z. (2000). Microstructural and mechanical characteristics of in situ metal matrix composites. Materials Science Engineering R: Reports 29, 49-113.
[7] Górny, Z., Sobczak, J. (2005). Modern casting materials based on non-ferrous metals. Krakow. Ed. ZA-PIS.
[8] Sobczak, J. & Sobczak, N. (2001). Pressure infiltration of porous fibrous structures with aluminum and magnesium alloys. Composites. 1(2), 155-158.
[9] Klomp, J. (1987). Fundamentals of diffusion bonding. Amsterdam Ed. Ishida, Elsevier Science Publishers, 3-24.
[10] Kaczmar, J., Janus, A., Samsonowicz, Z. (1997). Influence of technological parameters on production of selected machine parts reinforced with ceramic fibers. Reports of Institute of Machine Technology and Automation of Wrocław University of Science and Technology. SPR No 5.
[11] Kaczmar, J., Janus, A., Kurzawa, A. (2002). Development of basics technology of manufacturing machine and device parts from aluminum composites reinforced with zones of ceramic particles. Reports of Institute of Machine Technology and Automation of Wrocław University of Science and Technology. SPR No 11.
[12] Dmitruk, A.G., Naplocha, K., Żak, A. M., Strojny-Nędza, A., Dieringa, H. & Kainer, K. (2019). Development of pore-free Ti-Si-C MAX/Al-Si composite materials manufactured by squeeze casting infiltration. Journal of Materials Engineering and Performance. 28(10), 6248-6257.
[13] Maj, J., Basista, M., Węglewski, W., Bochenek, K., Strojny-Nędza, A., Naplocha, K., Panzner, T., Tatarková, M., Fiori, F. (2018). Effect of microstructure on mechanical properties and residual stresses in interpenetrating aluminum-alumina composites fabricated by squeeze casting. Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing. 715,154-162.
[14] Szajnar, J., Wróbel, P., Wróbel, T. (2008). Model castings with composite surface layer - application. Archive of Foudry Enginnering. 8(3), 105-110.
[15] Gawroński, J., Szajnar, J., Wróbel, P. (2005). Surface composite layers of cast iron - ceramic particles. Archive of Foundry. 5(17), 107-114.
[16] Marcinkowska, J. (1986). Wear-resistant casting coatings on cast steel. Solidification of Metals and Alloys. 6, 37-42.
[17] Baron, Cz., Gawroński, J. (2006). Abrasive wear resistance of sandwich composites based on iron alloys. Composites. 6(3), 45-49.
[18] Operation and maintenance documentation of test stand T-07.
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Authors and Affiliations

Daniel Medyński
ORCID: ORCID
A.J. Janus
1

  1. Witelon State University of Applied Science in Legnica ul. Sejmowa 5A, 59 – 220 Legnica, Poland
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Abstract

The amount of waste from washing dolomite aggregates increases continuously. Aggregates are washed to remove clayey pollutants.They consist of a large amount of clay minerals and carbonates. Their properties and amount depends on the type of raw material and type of washing technology. Utilization of waste from washing aggregates is common problem and has not been sought out yet. Their usage as the raw material in ceramics might be environmentally friendly way to utilize them.

This paper presents technological properties, phase composition and microstructure analysis of materials made of waste sludge from washing dolomite aggregates. Research was divided into three parts: technological properties analysis, phase composition analysis and microstructure analysis.

Samples made of waste dolomite sludge were formed in laboratory clay brick vacuum extruder and fired at 900, 1000 and 1100°C. For final materials, apparent density, open porosity, water absorption, compressive strength and durability were examined. Results of technological research suggest the possibility of the application of the waste sludge from washing aggregates in building ceramics technology as bricks materials. Waste sludge from washing dolomite aggregates can be used as the main raw material of building ceramics masses. Without any additional technological operations (e.g. drying or grinding), the material with satisfactory properties was obtained. According to durability results all obtained materials can be used for masonry protected against water penetration and without contact with soil and ground water and also for masonry subjected to passive exposure (F0 – according to the standard EN 771-1).

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Authors and Affiliations

Ewelina Kłosek-Wawrzyn
Grzegorz Łój
Anna Bugaj
Wojciech Wons
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Abstract

The paper presents results of investigation of microstructure and micro-hardness for material of ZnO varistors applied to 110 kV surge arrester and surge arrester counter. The research combined two pairs of varistors, each consisted of one varistor subjected before to operation, while the other one was brand new unit and constituted a reference. All varistors were made of the same material by the reputable manufacture. The tests revealed a different degree of the material degradation for varistors subjected before to operation. This also refers to different degradation mechanism observed for the material of these varistors, if typical effects of degradation of aged ZnO varistors were considered as a reference. Physical state of spinel in the microstructure had a significant impact on the material degradation, however a considerable loosening of the microstructure associated with bismuth oxide was observed too. It was surprising, since the precipitates of the bismuth oxide phase most often showed very good binding to the ZnO matrix and high resistance to associated electrical, thermal and mechanical effects. The degradation effects in the ZnO matrix proved to be limited only.

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Authors and Affiliations

P. Papliński
J. Wańkowicz
H. Śmietanka
P. Ranachowski
Z. Ranachowski
ORCID: ORCID
S. Kudela Jr
M. Aleksiejuk

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