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Abstract

This paper studies the influence of different cooling technologies on the power density of a traction machine for heavy-duty distribution transport. A prototype induction machine is built with a housing cooling jacket, potted end-windings, entire winding cooling, and shaft cooling. Electromagnetic finite element and thermal lumped-parameter models are parameterized and verified using test bench measurements. The influence of each thermal resistance along the heat paths is studied and discussed. The results are used for studying different cooling technologies. The results indicate an improvement of the continuous power density up to 108% using shaft cooling and up to 15.6% using entire winding cooling.
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Authors and Affiliations

Benedikt Groschup
1
ORCID: ORCID
Daniel Butterweck
1
Kay Hameyer
1
ORCID: ORCID

  1. Institute of Electrical Machines (IEM), RWTH Aachen University, Schinkelstraße 4, 52062 Aachen, Germany
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Abstract

The paper presents investigation into the single water microjet surface cooling producing evaporating film. Reported tests were conducted under steady state conditions. Experiments were conducted using the nozzle size of 70 and 100 μm respectively. In the course of investigations obtained were experimental relations between heat flux and wall superheating. It was proved that the phenomenon is similar to that of pool boiling but the boiling curves are showing a smaller value of critical heat flux (CHF) that the stagnant pool boiling. Values of CHF are also reduced with decreasing liquid subcooling. Theoretical model of surface cooling by evaporating microjet impingement in the stagnation point was described theoreticaly. Results of experiments were compared with predictions by the model showing a good consistency.
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Authors and Affiliations

Dariusz Mikielewicz
Jarosław Mikielewicz
Tomasz Muszyński
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Abstract

The article concerns computer modelling of processes in cooling systems of internal combustion engines. Modelling objectives and existing commercial programs are presented. It also describes Author’s own method of binding graphs used to describe phenomena in the cooling system of a spark ignition engine. The own model has been verified by tests on the engine dynamometer. An example of using a commercial program for experimental modelling of an installation containing a heat accumulator is presented.

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Authors and Affiliations

Zbigniew Kneba
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Abstract

The article presents a water-cooling system for photovoltaic (PV) modules using a two-axis tracking system that tracks the apparent position of the Sun on the celestial sphere. The cooling system consists of 150 adjustable spray nozzles that cool the bottom layer of PV modules. The refrigerant is water taken from a tank with a capacity of 7 m 3. A water recovery system reduces its consumption with efficiency of approximately 90%. The experimental setup consists of a full-size photovoltaic installation made of 10 modules with an output power of 3.5 kWp combined with a tracking system. The article presents an analysis of the cooling system efficiency in various meteorological conditions. Measurements of energy production were performed in the annual cycle using three different types of photovoltaic installations: stationary, two-axis tracking system and two-axis tracking system combined with the cooling system.
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Authors and Affiliations

Kamil Płachta
1
Janusz Mroczka
1
Mariusz Ostrowski
1
ORCID: ORCID

  1. Wroclaw University of Technology, Faculty of Microsystem Electronics and Photonics, Chair of Electronic and Photonic Metrology, Bolesława Prusa 53/55, 50-317 Wrocław, Poland
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Abstract

Development of electronics, which aims to improve the functionality of electronic devices, aims at increasing the packing of transistors in a chip and boosting clock speed (the number of elementary operations per second). While pursuing this objective, one encounters the growing problem of thermal nature. Each switching of the logic state at the elementary level of an integrated circuit is associated with the generation of heat. Due to a large number of transistors and high clock speeds, higher heat flux is emitted by the microprocessor to a level where the component needs to be intensively cooled, or otherwise it will become overheated. This paper presents the cooling of microelectronic components using microjets.
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Authors and Affiliations

Artur Rusowicz
Maciej Leszczyński
Andrzej Grzebielec
Rafał Laskowski
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Abstract

Modern gas turbine systems operate in temperatures ranging from 1200°C to even 1500°C, which creates bigger problems related to the blade material thermal strength. In order to ensure appropriate protection of the turbine blades, a sophisticated cooling system is used. Current emphasis is placed on the application of non-stationary flow effects to improve cooling conditions, e.g., the unsteady-jet heat transfer or the heat transfer enhancement using high-amplitude oscillatory motion. The presented research follows a similar direction.

A new concept is proposed of intensification of the heat transfer in the cooling channels with the use of an acoustic wave generator. The acoustic wave is generated by an appropriately shaped fixed cavity or group of cavities. The phenomenon is related to the coupling mechanism between the vortex shedding generated at the leading edge and the acoustic waves generated within the cavity area. Strong instabilities can be observed within a certain range of the free flow velocities.

The presented study includes determination of the relationship between the amplitude of acoustic oscillations and the cooling conditions within the cavity. Different geometries of the acoustic generator are investigated. Calculations are also performed for variable flow conditions. The research presented in this paper is based on a numerical model prepared using the Ansys CFX-17.0 commercial CFD code.

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Authors and Affiliations

Sebastian Rulik
Włodzimierz Wróblewski
Krzysztof Rusin
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Abstract

Water resources are the main component of natural systems affected by climate change in the Middle East. Due to a lack of water, steam power plants that use wet cooling towers have inevitably reduced their output power. This article investigates the replacement of wet cooling towers in Isfahan Thermal Power Plant (ITPP) with Heller natural dry draft cooling towers. The thermodynamic cycle of ITPP is simulated and the effect of condenser temperature on efficiency and output power of ITPP is evaluated. For various reasons, the possibility of installing the Heller tower without increasing in condenser temperature and without changing the existing components of the power plant was rejected. The results show an increase in the condenser temperature by removing the last row blades of the low-pressure turbine. However, by replacing the cooling tower without removing the blades of the last row of the turbine, the output power and efficiency of the power plant have decreased about 12.4 MW and 1.68 percent, respectively.
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Bibliography

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[2] D. Marmer. Water conservation equals energy conservation. Energy Engineering, 115(5):48–63, 2018. doi: 10.1080/01998595.2018.12027708.
[3] J.M. Burns, D.C. Burns, and J.S. Burns. Retrofitting cooling towers: estimates required to achieve the next level of CWA 316(b) compliance. In Proceedings of the ASME Power Conference, pages 25–33, 2004. doi: 10.1115/POWER2004-52051.
[4] A. Loew, P. Jaramillo, and H. Zhai. Marginal costs of water savings from cooling system retrofits: a case study for Texas power plants. Environmental Research Letters, 11(10):104004, 2016. doi: 10.1088/1748-9326/11/10/104004.
[5] A.E. Conradie and D.G. Kröger. Performance evaluation of dry-cooling systems for power plant applications. Applied Thermal Engineering, 16(3):219–232, 1996. doi: 10.1016/1359-4311(95)00068-2.
[6] A.E. Conradie, J.D. Buys, and D.G. Kröger. Performance optimization of dry-cooling systems for power plants through SQP methods. Applied Thermal Engineering, 18(1-2):25–45, 1998. doi: 10.1016/S1359-4311(97)00020-3.
[7] J.D. Buys and D.G. Kröger. Dimensioning heat exchangers for existing dry cooling towers. Energy Conversion and Management, 29(1):63–71, 1989. doi: 10.1016/0196-8904(89)90014-9.
[8] Z. Zou, Z. Guan, H. Gurgenci, and Y. Lu. Solar enhanced natural draft dry cooling tower for geothermal power applications. Solar Energy, 86(9):2686–2694, 2012. doi: 10.1016/j.solener.2012.06.003.
[9] S. Bagheri and M. Nikkhoo. Investigation of the optimum location for adding two extra Heller-type cooling towers in Shazand power plant. Proceedings of the 17th IAHR International Conference on Cooling Tower and Heat, pages. 74–83, Australia, 2015.
[10] W. Peng and O.K. Sadaghiani. Presentation of an integrated cooling system for enhancement of cooling capability in Heller cooling tower with thermodynamic analyses and optimization. International Journal of Refrigeration, 131:786–802, 2021. doi: 10.1016/j.ijrefrig.2021.07.016.
[11] M.A. Ardekani, F. Farhani, and M. Mazidi. Effects of cross wind conditions on efficiency of Heller dry cooling tower. Experimental Heat Transfer, 28(4):344–353, 2015. doi: 10.1080/08916152.2014.883449.
[12] A. Jahangiri, A. Borzooee, and E. Armoudli. Thermal performance improvement of the three aligned natural draft dry cooling towers by wind breaking walls and flue gas injection under different crosswind conditions. International Journal of Thermal Sciences, 137:288–298, 2019. doi: 10.1016/j.ijthermalsci.2018.11.028.
[13] A.R. Seifi, O.A. Akbari, A.A. Alrashed, F. Afshari, G.A.S. Shabani, R. Seifi, M. Goodarzi, and F. Pourfattah. Effects of external wind breakers of Heller dry cooling system in power plants. Applied Thermal Engineering, 129: 1124–1134, 2018. doi: 10.1016/j.applthermaleng.2017.10.118.
[14] R.A. Kheneslu, A. Jahangiri, and M. Ameri. Interaction effects of natural draft dry cooling tower (NDDCT) performance and 4E (energy, exergy, economic and environmental) analysis of steam power plant under different climatic conditions. Sustainable Energy Technologies and Assessments, 37:100599, 2020. doi: 10.1016/j.seta.2019.100599.
[15] A. Jahangiri and F. Rahmani. Power production limitations due to the environmental effects on the thermal effectiveness of NDDCT in an operating powerplant. Applied Thermal Engineering, 141:444–455, 2018. doi: 10.1016/j.applthermaleng.2018.05.108.
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[22] Isfahan Thermal Power Plant documents, No. C.583 and C.749, Islam Abad Power Plant, Isfahan, Iran, 1988.
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Authors and Affiliations

Mohamad Hasan Malekmohamadi
1 2
Hossein Ahmadikia
1
ORCID: ORCID
Siavash Golmohamadi
2
Hamed Khodadadi
3

  1. University of Isfahan, Isfahan, Iran
  2. Isfahan Thermal Power Plant, Isfahan, Iran
  3. Department of Electrical Engineering, Khomeinishahr Branch, Islamic Azad University, Isfahan, Iran
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Abstract

This work discusses the heat transfer aspects of the neonate’s brain cooling process carried out by the the device to treat hypoxic-ischemic encephalopathy. This kind of hypothermic therapy is undertaken in case of improper blood circulation during delivery which causes insufficient transport of oxygen to the brain and insufficient cooling of the brain by circulating blood. The experimental setup discussed in this manuscript consists of a special water flow meter and two temperature sensors allowing to measure inlet and outlet water temperatures. Collected results of the measurements allowed to determine time histories of the heat transfer rate transferred from brain to the cooling water for three patients. These results are then analysed and compared among themselves.

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Authors and Affiliations

Dominika Bandoła
Marek Rojczyk
Ziemowit Ostrowski
Joanna Łaszczyk
Wojciech Walas
Andrzej J. Nowak
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Abstract

Cooling of the hot gas path components plays a key role in modern gas turbines. It allows, due to efficiency reasons, to operate the machines with temperature exceeding components' melting point. The cooling system however brings about some disadvantages as well. If so, we need to enforce the positive effects of cooling and diminish the drawbacks, which influence the reliability of components and the whole machine. To solve such a task we have to perform an optimization which makes it possible to reach the desired goal. The task is approached in the 3D configuration. The search process is performed by means of the evolutionary approach with floatingpoint representation of design variables. Each cooling structure candidate is evaluated on the basis of thermo-mechanical FEM computations done with Ansys via automatically generated script file. These computations are parallelized. The results are compared with the reference case which is the C3X airfoil and they show a potential stored in the cooling system. Appropriate passage distribution makes it possible to improve the operation condition for highly loaded components. Application of evolutionary approach, although most suitable for such problems, is time consuming, so more advanced approach (Conjugate Heat Transfer) requires huge computational power. The analysis is based on original procedure which involves optimization of size and location of internal cooling passages of cylindrical shape within the airfoil. All the channels can freely move within the airfoil cross section and also their number can change. Such a procedure is original.

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Authors and Affiliations

Grzegorz Nowak
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Abstract

The problem presented in this paper refers to the concepts applied to the design of supercritical steam turbines. The issue under the investigation is the presence of a cooling system. Cooling systems aim to protect the main components of the turbines against overheating. However the cooling flows mix with the main flow and modify the expansion line in the steam path. This affects the expansion process in the turbine and changes the performance when compared to the uncooled turbine. The analysis described here investigates the range of the influence of the cooling system on the turbine cycle. This influence is measured mainly through the change of the power generation efficiency. The paper explains the approach towards the assessment of the cooling effects and presents results of the modeling for three supercritical steam cycles.

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Authors and Affiliations

Wojciech Kosman
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Abstract

This paper focuses on the computer cooling capacity using the thermosyphon loop with minichannels and minipump. The one-dimensional separate model of two-phase flow and heat transfer in a closed thermosyphon loop with minichannels and minipump has been used in calculations. The latest correlations for minichannels available in literature have been applied. This model is based on mass, momentum, and energy balances in the evaporator, rising tube, condenser and the falling tube. A numerical analysis of the mass flux and heat transfer coefficient in the steady state has been presented.

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Authors and Affiliations

Jarosław Mikielewicz
Henryk Bieliński
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Abstract

A simplified isoperibol calorimetry method for measuring specific heat in solids is described. Taking advantage of the classical Nernst dependency the specific heat is calculated from time-domain temperature curves registered for a sample forced heating and natural cooling phase. In order to improve accuracy of the measurements a correction factor, taking into account the heat transferred to the surrounding, is introduced along with a procedure of statistical elimination of unavoidable measurement deviations. The method is implemented in a simple and straightforward measuring system involving no vacuum calorimeter. The method is applicable for quick and routine specific heat measurements performed on small solid dielectric or metallic specimens at near-room temperature. Test results of various materials used commonly in electrical engineering are demonstrated and discussed as well as comparison to drop calorimetry and differential scanning calorimetry reference measurements is included. The overall repeatability of the test method and the simplified apparatus is estimated as not worse than 2.6%.
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Authors and Affiliations

Leszek Moroń
Paweł Żyłka
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Abstract

The paper proposes a methodology useful in verification of results of dilatometric tests aimed at determination of temperatures defining

the start and the end of eutectoid transformation in the course of ductile cast iron cooling, based on quenching techniques and

metallographic examination. For an industrial melt of ductile cast iron, the effect of the rate of cooling after austenitization at temperature

900°C carried out for 30 minutes on temperatures TAr1

start and TAr1

end was determined. The heating rates applied in the study were the

same as the cooling rates and equaled 30, 60, 90, 150, and 300°C/h. It has been found that with increasing cooling rate, values of

temperatures TAr1

start and TAr1

end decrease by several dozen degrees.

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Authors and Affiliations

A. Trytek
M. Tupaj
M. Mróz
A.W. Orłowicz
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Abstract

This paper presents a study of the effect of the modification and cooling rate on the grain count α(Al) in the Al-5Cu alloy. Research was

performed on castings with walls thickness between 3 mm and 25 mm. Cooling curves were recorded to determine the cooling rate and the

degree of undercooling at the beginning of solidification. It has been shown that cooling rate increases exponentially as the wall thickness

of casting decreases. Moreover it has been demonstrated that the cooling rate of castings changes within a wide range (21ºC/s - 1ºC/s)

when the wall thickness changes from 3 up to 25 mm. Metallographic examinations revealed primary grains (primary α(Al) grains). The

paper show that the relationship between the grain count and the degree of undercooling (for non-modified and modified alloys) can be

represented by the equation N = Nv = np·exp(-b/ΔTα), based on the Weibull's distribution of the size of nucleation sites.

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Authors and Affiliations

M. Górny
G. Sikora
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Abstract

During design of the casting products technology, an important issue is a possibility of prediction of mechanical properties resulting from the course of the casting solidification process. Frequently there is a need for relations describing mechanical properties of silumin alloys as a function of phase refinement in a structure and a porosity fraction, and relations describing phase refinement in the structure and the porosity fraction as a function of solidification conditions. The study was conducted on castings of a 22 mm thick plate, made of EN AC-AlSi7Mg0,3 alloy in moulds: of quartz sand, of quartz sand with chill and in permanent moulds. On the basis of cooling curves, values of cooling rate in various casting parts were calculated. The paper also presents results of examination of distance between arms in dendrites of a solid solution α (DASL), precipitations length of silicon in an eutectic (DlSi) and gas-shrinkage porosity (Por) as a function of cooling rate. Statistical relations of DASL, DlSi, Por as a function of cooling rate and statistical multiparameter dependencies describing mechanical properties (tensile strength, yield strength, elongation) of alloy as a function of DASL, DlSi and Por are also presented in the paper.
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Authors and Affiliations

M. Hajkowski
Ł. Bernat
J. Hajkowski
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Abstract

The paper presents the results of a numerical study devoted to the hydraulic properties of a network of parallel triangular microchannels (hydraulic diameter Dh = 110 um). Previous experimental investigations had revealed that pressure drop through the microchannels system dramatically increases for the Reynolds number exceeding value of 10. The disagreement of the experimental findings with the estimations of flow resistance based on the assumption of fully developed flow were suspected to result from the so-called scale effect. Numerical simulations were performed by using the classical system of flow equations (continuity and Navier-Stokes equations) in order to explain the observed discrepancies. The calculations showed a very good agreement with the experimental results proving that there is no scale effect for the microchannels considered, i.e. the relevance of the constitutive flow model applied was confirmed. It was also clearly indicated that the excessive pressure losses in the high Reynolds number range are due to the secondary flows and separations appearing in several regions of the microchannel system.

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Authors and Affiliations

M. Niklas
M. Favre-Marinet
D. Asendrych
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Abstract

The flat horizontal polymer loop thermosyphon with flexible transport lines is suggested and tested. The thermosyphon envelope consists of a polyamide composite with carbon based high thermal conductive micro-, nanofilaments and nanoparticles to increase its effective thermal conductivity up to 11 W/(m°C). Rectangular capillary mini grooves inside the evaporator and condenser of thermosyphon are used as a mean of heat transfer enhancement. The tested working fluid is R600. Thermosyphon evaporator and condenser are similar in design, have a long service life. In this paper three different methods (transient, quasi-stationary, and stationary) have been used to determine the thermophysical properties of polymer composites used as an envelope of thermosyphon, which make it possible to design a wide range of new heat transfer equipment. The results obtained contribute to establish the viability of using polymer thermosyphons for ground heat sinks (solar energy storage), gas-liquid heat exchanger applications involving seawater and other corrosive fluids, efficient cooling of superconductive magnets impregnated with epoxy/carbon composites to prevent wire movement, enhance stability, and diminish heat generation.

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Authors and Affiliations

Alexander Zhuravlyov
Leonard Vasiliev
Leonid Grakovich
Mikhail Rabetsky
LEONID VASSILIEV JR.
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Abstract

In this study, a theoretical model is presented to investigate the performance of a thermoelectric (TE) radiant cooling system combined with photovoltaic (PV) modules as a power supply in a building with an ambient temperature reaching more than 45ºC. The combined system TE/PV performance is studied under different solar radiation by using the hourly analysis program and photovoltaic system software. The thermal and electric characteristics of TE are theoretically investigated under various supplied voltages using the multi-paradigm programming language and numerical computing environment. Also, a theoretical analysis of heat transfer between the TE radiant cooling system and an occupied zone from the side, and the other side between the TE radiant cooling system and duct zone is presented. The maximum power consumption by TE panels and building cooling load of 130 kW is predicted for May and June. The 145 units of PV panels could provide about 50% of the power required by TE panels. The thermal and electric characteristics of TE panels results show the minimum cold surface temperature of 15ºC at a supplied voltage between 6 V and 7 V, and the maximum hot surface temperature of 62ºC at a supplied voltage of 16 V. The surface temperature difference between supplied current and supplied power increases as supplied voltage increases. At a higher supplied voltage of 16 V, the maximum surface temperature difference between supplied current, and supplied power of 150ºC, 3.2 A, and 48 W, respectively. The cooling capacity increases as supplied voltage increases, at a surface temperature difference of –10ºC and supplied voltage of 16 V, the maximum cooling capacity is founded at about 60 W. As supplied voltage decreases the coefficient of performance increases. The maximum coefficient of performance is about 5 at the surface temperature difference of –10ºC and supplied voltage of 8 V.
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Authors and Affiliations

Israa Ali Abdulghafor
1
Mohannad Jabbar Mnati
1

  1. Middle Technical University, Institute of Technology Baghdad, Al-Za’franiya, 10074, Baghdad, Iraq
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Abstract

Optimization plays an important role in scientific and engineering research. This paper presents the effects of using the catenoidal shape to design the structure of a chimney cooling tower. The paper compares some geometrical variations of the catenoid with the reference existing hyperboloidal structure. It also compares internal forces, deformation and stability of the catenoidal structure. The comparison shows some predominance of the catenoid over the popular hyperboloid structure of the shell. The paper attempts to find an optimal shape of the cooling tower in order to reduce the amount of material and labor. The paper utilizes engineering tools and the designing process for chimney cooling towers.
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Authors and Affiliations

Maciej Wiśniowski
1
ORCID: ORCID
Robert Walentyński
1
ORCID: ORCID
Dawid Cornik
1
ORCID: ORCID

  1. Faculty of Civil Engineering, Department of Mechanics and Bridges, ul. Akademicka 5, 44-100 Gliwice, Poland
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Abstract

Heat exhaustion of mining environments can cause a significant threat to human health. The existing cooling strategies for the mine face aim to cool the whole face. However, the necessary cooling space for the face is small, with a considerable amount of energy for cooling being wasted. Necessary cooling space is a space occupied by the workers in the face. This study proposed to build a non-homogeneous thermal environment for cost-effective energy savings in the face. An inlet air cooler was laid out in the intake airway to cool the whole face to some extent, and the tracking air cooler was designed to track the worker who constantly moved to improve the thermal environment. The cooling load and air distribution for this cooling strategy were investigated. In addition, the airflow in the face was solved numerically to estimate the cooling effect. The results revealed that an average energy saving of approximately 35% could be achieved. The thermal environment of the necessary cooling space within at least 10 m was significantly improved. This cooling strategy should be taken into account in mine cooling.
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Bibliography

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Authors and Affiliations

Xian Li
1
ORCID: ORCID
Yaru Wu
1
ORCID: ORCID
Yunfei Zhang
2
ORCID: ORCID

  1. Linyi University, School of Civil Engineering and Architecture, Linyi 276000, P.R. China
  2. Hohai University, College of Civil and Transportation Engineering, Nanjing 210098, P.R. China
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Abstract

This paper presents the influence of cooling water regulation on power plant net efficiency. It was examined whether, for the non-nominal low-pressure turbine load, it is justified to reduce the cooling water pump load, and how it would affect the unit net efficiency. Calculations for two types of power units were carried out: with condensing and extractioncondensing turbine. The tested condensing power plant consists of three surface condensers. The calculation included four condensers’ connections set up on the cooling water side to check how the cooling water system pressure drop affects the net unit performance. The result has confirmed that implementing serial connection decreases net efficiency when cooling water flow regulation is used, but the mixed connection should be applied when pump load is not controlled. It was proved that the cooling water flow control gives a profit for both units. Net efficiency for combined heat and power plant can be improved by 0.1–0.5 pp, the gain is remarkable below 60% of the low-pressure turbine part load. Flow control implementation in the unit with condensing turbine water control gives a similar profit just below 80% of the turbine load. Next, an influence of the additional limitations of a cooling water system (minimal total pump head, cooling tower) affecting the feasibility of implementing the water control has been considered. Applying a multi-cell forced draft cooling tower does not have a significant impact on results, but when a natural draft cooling tower is used, the flow control range is strongly reduced.
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Authors and Affiliations

Ewa Dobkiewicz-Wieczorek
1

  1. Silesian University of Technology Department of Power Engineering and Turbomachinery, Konarskiego 18, 44-100, Gliwice, Poland
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Abstract

This study investigates mechanical properties of accelerated cooled and self-tempered (AC-ST) H-type S275JR quality steel sections in HEA120 and HEB120 sizes. The cooling process is conducted with a specially manufactured system that sprays a coolant consisting of a water + compressed air mixture on the section surfaces. Cooling times were applied as 10 and 30 seconds using 4 and 12 bar compressed air + water at an average constant pressure of 5 bar and a constant flow rate of 0.08 kg/s. In the HEA120 sections, the highest cooling rate was obtained with 83°C/s in the web region under the cooling time of 30 s and the air pressure cooling condition of 12 bar. At the cooling rate up to 6°C/s, the microstructure is transformed to acicular ferrite and polygonal ferrite phase from Ferrite+Pearlite. But upper bainite phase was formed at a cooling rate of 30°C/s, and a small amount of martensite and lower bainite microstructures were observed at a cooling rate of 60°C/s and above. The hardness in the untreated sections, in the range of 106-120 HB, was increased to 195 HB at a cooling rate of 83 C/s in the web region of the HEA120 section. For a cooling rate of 23°C/s, the maximum compressive residual stresses of –352 MPa are measured in the crotch region of the HEB120. And for a cooling rate of 6°C/s, the maximum tensile residual stresses of 442 MPa were determined in the flange region of the HEA120 section.
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Authors and Affiliations

A. Işıkgül
1
ORCID: ORCID
H. Ahlatci
2
ORCID: ORCID
İ. Esen
3
ORCID: ORCID
Y. Türen
2
ORCID: ORCID
O. Yağız
2
ORCID: ORCID

  1. Karabük Iron Steel Industry Trade and Co. Inc., Research and Development Department, Karabük, Turkey
  2. Karabük University, Department of Metallurgy and Materials Engineering, Karabük, Turkey
  3. Karabük University, Department of Mechanical Engineering, Karabük, Turkey
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Abstract

Micro-channel heat sinks are used in a wide variety of applications, including microelectronic devices, computers and high-energy-laser mirrors. Due to the high power density that is encountered in these devices (the density of delivered electrical power up to a few kW/cm2) they require efficient cooling as their temperatures must generally not exceed 100 ◦C. In the paper a new design for micro-channel heat sink (MCHS) to be used for cooling laser diode arrays (LDA) is considered. It is made from copper and consisting of 37 micro-channels with length of 9.78 mm, width of 190 μm and depth of 180 μm with the deionized water as a cooling medium. Mathematical and numerical models of the proposed design of the heat sink were developed. A series of thermofluid numerical simulations were performed for various volumetric flow rates of the cooling medium, its inlet temperature and different thermal power released in the laser diode. The results show that the LDA temperature could be decreased from 14 to 17% in comparison with earlier proposed design of the heat sink with the further drop in temperature obtained by applying indium instead of gallium arsenide as the soldering material between the LDA and MCHS interface. Moreover, it was found that the maximum temperature, and therefore the thermal resistance of the considered heat sink, could be decreased by increasing the coolant flow rate.

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Authors and Affiliations

Piotr Furmański
Kadhim Thualfaqir
Piotr Łapka

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