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Abstract

This article focuses on the study of the influence of remelting and subsequent natural and artificial ageing on the structure of recycled AlSi9Cu3 alloy with increased iron content. The assessed changes in eutectic silicon and iron-based intermetallic phases were carried out using optical and scanning electron microscopy. The degradation of the eutectic silicon morphology due to remelting occurred only at the highest numbers of remelting. The effect of remelting the investigated alloy, which is accompanied by a gradual increase in wt. % Fe, began to manifest significantly through a change in the length of the ferric phases after the fourth remelting. As expected, the artificial ageing process has proven to be more effective than natural ageing. It has led to a change in the eutectic silicon morphology and has been beneficial in reducing the lengths of adverse ferric phases. The use of alloys with higher numbers of remelting, or with greater “contamination”, for the manufacture of shape-challenging castings is possible when using a suitable method of eliminating the negative factors of the remelting process. The results of our investigation show a suitable method of the above elimination the application of heat treatment T5 – via artificial ageing.

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Authors and Affiliations

M. Matejka
D. Bolibruchová
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Abstract

In the present investigation, the influence of addition of the rare earth element samarium (Sm) in different concentrations (0, 0.1, 0.3, 0.5, 0.7 and 0.9wt.%) on the microstructure and tensile properties of the Al-Si-Cu 319 alloy have been evaluated. Microstructural constituents such as SDAS of α-Al and characteristics of eutectic silicon particles were observed by optical microscopy. It was concluded from the findings that Sm addition reduces the size of secondary dendrite arm spacings (SDAS) and altered the morphology of the eutectic silicon particles from needle-like to lamellar and smaller segments. The tensile properties of the Al-Si-Cu 319 alloy improved with the concentration of Sm. It was found that the highest tensile properties were obtained at 0.7wt.% addition of Sm, i.e., 55.5% higher than unmodified 319 alloy. With the further addition of the Sm above 0.7wt.%, it does not improve the tensile properties of the alloy. This can be attributed to the precipitation of the brittle and needle like quaternary Sm-rich intermetallic compounds observed through Scanning electron microscopy.
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Authors and Affiliations

D.N. Patel
1
M.P. Sutaria
1
ORCID: ORCID

  1. Department of Mechanical Engineering, Chandubhai S. Patel Institute of Technology, Charotar University of Science and Technology (CHARUSAT), Changa, Anand-388421, Gujarat, India

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