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Abstract

The paper concerns the problem of discontinuity in high pressure die castings (HPDC). The compactness of their structure is not perfect, as

it is sometimes believed. The discontinuities present in these castings are the porosity as follow: shrinkage and gas (hydrogen and gas-air

occlusions) origin. The mixed gas and shrinkage nature of porosity makes it difficult to identify and indicate the dominant source. The

selected parameters of metallurgical quality of AlSi9Cu3 alloy before and after refining and the gravity castings samples (as DI - density

index method), were tested and evaluated. This alloy was served to cast the test casting by HPDC method. The penetrating testing (PT) and

metallographic study of both kinds of castings were realized. The application of the NF&S simulation system allowed virtually to indicate

the porosity zones at risk of a particular type in gravity and high-pressure-die-castings. The comparing of these results with the experiment

allowed to conclude about NF&S models validation. The validity of hypotheses concerning the mechanisms of formation and development

of porosity in HPDC casting were also analyzed.

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Authors and Affiliations

Z. Ignaszak
J. Hajkowski
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Abstract

The results of investigations of defects in AME-series magnesium alloys produced by the high-pressure die-casting method are presented. The analyzed magnesium alloys contain about 5 wt% aluminum and 1-5 wt% rare earth elements introduced in the form of mischmetal. The casts were fabricated using a regular type cold-chamber high-pressure die-casting machine with a 3.2 MN locking force. The same surfaces of the casts were analyzed before and after the three-point bending test in order to determine the influence of the gas and shrinkage porosity on the deformation behavior of the alloys. The obtained results revealed that the most dangerous for the cast elements is the shrinkage porosity, especially stretched in the direction perpendicular to the that of the tensile stress action. Additionally, the influence of deformation twins arise in the dendrites of the primary α (Mg) solid solution and its interaction on the cracking process was described.
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Authors and Affiliations

Katarzyna Braszczyńska-Malik
ORCID: ORCID

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