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Abstract

There are two methods to produce primary copper: hydrometallurgical and pyrometallurgical. Copper concentrates, from which copper

matte is melted, constitute the charge at melting primary copper in the pyrometallurgical process. This process consists of a few stages, of

which the basic ones are roasting and smelting. Smelting process may be bath and flash. Slag from copper production, on the end of

process contain less 0,8%. It is treat as a waste or used other field, but only in a few friction. The slag amount for waste management or

storage equaled 11 741 – 16 011 million tons in 2011. This is a serious ecological problem. The following slags were investigated: slag

originated from the primary copper production process in the flash furnace of the Outtokumpuja Company in HM Głogów 2 (Sample S2):

the same slag after the copper removal performed according the up to now technology (Sample S1): slag originated from the primary

copper production process in the flash furnace of the Outtokumpuja Company in HM Głogów 2, after the copper removal performed

according the new technology (Sample S3). In practice, all tested slags satisfy the allowance criteria of storing on the dumping grounds of

wastes other than hazardous and neutral.

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Authors and Affiliations

W. Wołczyński
M. Holtzer
A. Bydałek
A. Kmita
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Abstract

The growing increase in the use of cars and transportation in general is causing an increase the emission of pollutants into the atmosphere. The current European Union regulations impose the minimization of pollution through the use of automotive catalytic converters on all member countries, which stops toxic compounds from being emitted into the atmosphere thanks to their contents of platinum group metals (PGMs). However, the growing demand for cars and the simultaneous demand for catalytic converters is contributing to the depletion of the primary sources of PGMs. This is why there is now increasing interest in recycling PGMs from catalytic converters through constantly developing technologies. There are newer and more sustainable solutions for the recovery of PGMs from catalytic converters, making the process part of a circular economy (CE) model. The purpose of this article is to present two innovative methods of PGM recovery in the framework of ongoing research and development projects.
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Authors and Affiliations

Natalia Generowicz
1
ORCID: ORCID
Agnieszka Nowaczek
1
ORCID: ORCID
Leszek Jurkowski
2
Iakovos Yakoumis
3

  1. Mineral and Energy Economy Research Institute Polish Academy of Sciences, Kraków, Poland
  2. Unimetal Recycling sp. z o.o., Trzebinia, Poland
  3. MONOLITHOS Catalysts and Recycling Ltd, Athens, Greece
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Abstract

The aim of this study is to demonstrate the possibility of using moulding sands based on inorganic binders hardened in a microwave chamber in the technology of ablation casting of aluminium alloys. The essence of the ablation casting technology consists in this that a mould with a water-soluble binder is continuously washed with water immediately after being poured with liquid alloy until its complete erosion takes place. The application of an environmentally friendly inorganic binder improves the ecology of the whole process, while microwave hardening of moulding sands allows moulds to be made from the sand mixture containing only a small amount of binder.

The studies described in this article included microwave-hardened sand mixtures containing the addition of selected inorganic binders available on the market. The strength of the sands with selected binders added in an amount of 1.0; 1.5 and 2.0 parts by mass was tested. As a next step, the sand mixtures with the strength optimal for ablation casting technology, i.e. about 1.5 MPa, were selected and tested for the gas forming tendency. In the four selected sand mixtures, changes occurring in the samples during heating were traced. Tests also included mould response to the destructive effect of ablation medium, which consisted in the measurement of time necessary for moulds to disintegrate while washed with water. Tests have shown the possibility of using environmentally friendly, microwave-hardened moulding sands in ablation casting of aluminium alloys.

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Authors and Affiliations

S. Puzio
ORCID: ORCID
J. Kamińska
ORCID: ORCID
M. Angrecki
ORCID: ORCID
K. Major-Gabryś
ORCID: ORCID

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