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Abstract

Due to urbanization, the population in the major cities in Malaysia is approximately 72.8% of its total population. The increase of population density has directly increased the amount of sewerage sludge waste that poses threat to the environment. In line with the green initiatives, alternative method to develop good quality concrete material from sewerage sludge waste can be further explored. Traditionally, sewerage sludge waste is processed using incinerator that require high energy and it is time consuming. In this study, microwave heating which require less energy consumption and less time consuming is used for sewerage sludge preparation. Prior to heating process, sewerage sludge waste is over dried at 105°C for 24 hours. Three types of microwave heating namely medium heating, medium high heating and high heating has been used. The chemical and physical properties microwaved sewerage sludge ash (MSSA) was tested using X-Ray Fluorescence (XRF), X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). Based on the result, the recommended temperature for the MSSA production for the concrete is High Mode Temperature. This is due to the result of MSSA for X-Ray Fluorescent test as its shows the highest in the content for pozzolanic element which are SiO2 and Fe2O3 that produce after the microwave burning process. The mineralogical composition and the crystalline phase of the High temperature MSSA due to X-Ray Diffraction test also shows high content of SiO2 as the major component as it is good for pozzolanic reaction in concrete. From the Scanning Electron Microscope test, it is observed that particle of High heated MSSAare slightly smaller than other temperature. Also, the densification occurs at High temperature MSSA. Hence, the optimal burning temperature mode for MSSA is High Mode temperature.
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Authors and Affiliations

Doh Shu Ing
1
ORCID: ORCID
Ramadhansyah Putra Jaya
1
ORCID: ORCID
Chia Min Ho
1
ORCID: ORCID
Siew Choo Chin
1
ORCID: ORCID
Marcin Nabiałek
2
ORCID: ORCID
Mohd Mustafa Al Bakri Abdullah
3
ORCID: ORCID
Sebastian Garus
4
ORCID: ORCID
Agata Śliwa
5
ORCID: ORCID

  1. College of Engineering, Universiti Malaysia Pahang, 26300 Gambang Kuantan Pahang, Malaysia
  2. Department of Physics, Czestochowa University of Technology, Poland
  3. Faculty of Chemical Engineering Technology, University Malaysia Perlis, Malaysia
  4. Faculty of Mechanical Engineering and Computer Science, Czestochowa University of Technology, Poland
  5. Division of Materials Processing Technology and Computer Techniques in Materials Science, Silesian 21 University of Technology, Poland
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Abstract

The paper presents results of initial research on the possibility of applying microwave radiation in an innovative process of making casting

moulds from silica sand, where gypsum CaSO4∙2H2O was acting as a binding material. In the research were compared strengths and

technological properties of moulding mixture subjected to: natural bonding process at ambient temperature or natural curing with

additional microwave drying or heating with the use of microwaves immediately after samples were formed. Used in the research

moulding sands, in which dry constituents i.e. sand matrix and gypsum were mixed in the ratio: 89/11. On the basis of the results of

strength tests which were obtained by various curing methods, beneficial effect of using microwaves at 2.45 GHz for drying up was

observed after 1, 2 and 5 hours since moisture sandmix was formed. Applying the microwaves for hardening just after forming the samples

guarantees satisfactory results in the obtained mechanical parameters. In addition, it has been noted that, from a technological and

economic point of view, drying the silica sand with gypsum binder in microwave field can be an alternative to traditional molding sand

technologies.

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Authors and Affiliations

M. Stachowicz
P. Paduchowicz
K. Granat

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