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Abstract

The paper presents measurement results of standing wave ratio to be used as an efficiency indicator of microwave absorption by used moulding and core sands chosen for the microwave utilization process. The absorption measurements were made using a prototype stand of microwave slot line. Examined were five used moulding and core sands. It was demonstrated that the microwave absorption measurements can make grounds for actual microwave utilization of moulding and core sands.
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Authors and Affiliations

D. Nowak
M. Stachowicz
K. Granat
M. Pigiel
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Abstract

Emission of gases under high temperature after pouring molten metal into moulds, which contain the organic binder or other additives

(solvents or curing agent), may be an important factor influencing both on the quality of the produced castings, and on the state of

environment. Therefore, a comprehensive study of the emitted gases would allow to determine restrictions on the use of the moulding

sands in foundry technologies, eg. the probability of occurrence of casting defects, and identify the gaseous pollutants emitted to the

environment. The aim of the research presented in this paper was to determine the amount of gases that are released at high temperatures

from moulding sands bonded by biopolymer binder and the quantitative assessment of the emitted pollutants with particular emphasis on

chemical compounds: benzene, toluene, ethylbenzene and xylenes (BTEX). The water-soluble modified potato starch as a sodium

carboxymethyl starch with low (CMS-NaL) or high (CMS-NaH) degree of substitution was a binder in the tested moulding sands.

A tests of gases emission level were conducted per the procedure developed at the Faculty of Foundry Engineering (AGH University of

Science and Technology) involving gas chromatography method (GC). The obtained results of the determination of amount of BTEX

compounds generated during the decomposition process of starch binders showed lower emission of aromatic hydrocarbons in comparison

with binder based on resin Kaltharz U404 with the acidic curing agent commonly used in the foundries.

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Authors and Affiliations

S. Żymankowska-Kumon
B. Grabowska
A. Bobrowski
K. Kaczmarska
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Abstract

The possibility of controlling the solidification and cooling time of castings creates prospects of improving their structure and by the same their properties. Thermal properties of the mould constitute therefore an important factor which is necessary to consider while seeking for the mentioned improvement. The presented work illustrates the method of determining some basic thermal coefficients of moulding material, i.e. the coefficient of temperature equalisation a2, known also as the temperature diffusivity, and the heat accumulation coefficient b2, which characterises the ability of moulding material to draw away the heat from a casting. The method consists in experimental determining the temperature field within the mould during the processes of pouring, solidification and cooling of the casting. The performed measurements allow for convenient and exact calculations of the sought-after coefficients. Examinations were performed for the oil bonded moulding sand of trade name OBB SAND ‘E’. The experiment showed that the obtained value of b2 coefficient differs from the value calculated on the basis of theoretical considerations available in publications. Therefore it can be stated that theoretical calculations of the heat accumulation coefficient are thus far not sufficient and not quite reliable, so that these calculations should be verified experimentally.
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Authors and Affiliations

Z. Konopka
M. Łągiewka
A. Zyska
M. Nadolski

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