Oxide fiber-reinforced Ni-base composites have long been considered as attractive heat-resistant materials. After several decades of active research, however, interest in these materials began to decline around mid-1990’s due chiefly to 1) a lack of manufacturing technology to grow inexpensive single-crystal oxide fibers to be used in structural composites, and 2) fiber strength loss during processing due to chemical interactions with reactive solutes in the matrix. The cost disadvantage has been mitigated to a large extent by the development of innovative fiber fabrication processes such as the Internal Crystallization Method (ICM) that produces monocrystalline oxide fibers in a cost-effective manner. Fiber strength loss has been an equally restrictive issue but recent work has shown that it may be possible to design creep-resistant composites even when fiber surface reconstruction from chemical interactions has degraded the strength of extracted fibers tested outside the matrix. The key issue is the optimization of the composite- and interface structure. Reaction-formed defects may be healed by the matrix (or a suitable coating material) so that the fiber residing in the matrix may exhibit diminished sensitivity to flaws as compared to fibers extracted from the matrix and tested in isolation of the matrix. Generally, the Ni-base/Al2O3 composites exhibit acceptable levels of wettability and interface strength (further improved with the aid of reactive solutes), which are required for elevated-temperature creep-resistance. In order to harness the full potential of these composites, the quality of the interface as manifested in the fiber/matrix wettability, interface composition, interphase morphology, and interface strength must be designed. We identify key issues related to the measurement of contact angle, interface strength, and chemical and structural properties at the fiber/matrix interface in the Ni/alumina composites, and present the current state-ofthe-art in understanding and designing the Ni/alumina interface. There should be no doubt that optimization of the interface- and composite microstructure through judicious control of the fabrication process and surface modification shall yield technologically promising Ni-base/oxide fiber composites.
The results of research on preparations of alloy Ni-B/B composite coatings produced by chemical reduction method on a carbon steel substrate are collected in this paper. The alloy Ni-B coatings were also investigated for comparative purposes. The produced coatings were subjected to a heat treatment process. The boron powder with the particles size below 1 µm was used as the dispersion phase. The structure of the coatings was examined by X-ray diffraction method. Boron powder particles as well as surface morphology and topography were characterized by scanning electron microscopy. The roughness test, microhardness and corrosion resistance by potentiodynamic method and surface wettability tests were carried out. Analysis of the chemical composition by the EDS method showed that the boron powder particles were evenly embedded in the entire volume of the coating. Ni-B/B composite coatings are characterized by higher hardness than alloy Ni-B coatings. As a result of heat treatment, the Ni3B phase crystallized, which increased the hardness of the coating material. The incorporation of boron powder particles and heat treatment reduce the corrosion resistance of coatings. All produced coatings exhibited hydrophobic properties.
Modified Bohm’s formalism was applied to solve the problem of abstruse layer depth profiles measured by the Auger electron spectroscopy technique in real physical systems. The desorbed carbon/passive layer on an NiTi substrate and the adsorbed oxygen/ surface of an NiTi alloy were studied. It was shown that the abstruse layer profiles can be converted to real layer structures using the modified Bohm’s theory, where the quantum potential is due to the Auger electron effect. It is also pointed out that the stationary probability density predicts the multilayer structures of the abstruse depth profiles that are caused by the carbon desorption and oxygen adsorption processes. The criterion for a kind of break or “cut” between the physical and unphysical multilayer systems was found. We conclude with the statement that the physics can also be characterised by the abstruse measurement and modified Bohm’s formalism.
The results of structure observations of Ni base superalloy subjected to long-term influence of high pressure hydrogen atmosphere at 750K
and 850K are presented. The structure investigation were carried out using conventional light-, scanning- (SEM) and transmission electron
microscopy (TEM). The results presented here are supplementary to the mechanical studies given in part I of this investigations. The
results of study concerning mechanical properties degradation and structure observations show that the differences in mechanical
properties of alloy subjected different temperature are caused by more advanced processes of structure degradation during long-term aging
at 850K, compare to that at 750K. Higher service temperature leads to formation of large precipitates of δ phase. The nucleation and
growth of needle- and/or plate-like, relative large delta precipitates proceed probably at expense strengthening γ" phases. Moreover, it can't
be excluded that the least stable γ" phase is replaced with more stable γ' precipitates. TEM observations have disclosed differences in
dislocation structure of alloy aged at 750K and 850K. The dislocation observed in alloy subjected to 750K are were seldom observed only,
while in that serviced at high stress and 850K dislocation array and dislocation cell structure was typical.
In this paper, the influence of Mo addition on the structure and mechanical properties of the NiCoMnIn alloys have been studied. Series of polycrystalline NiCoMnIn alloys containing from 0 to 5 mas.% of Mo were produced by the arc melting technique. For the alloys containing Mo, two-phase microstructure was observed. Mo-rich precipitates were distributed randomly in the matrix. The relative volume fraction of the precipitates depends on the Mo content. The numbers of the Mo rich precipitates increases with the Mo contents. The structures of the phases were determined by the TEM. The mechanical properties of the alloys are strongly affected by Mo addition contents. Brittleness of the alloys increases with the Mo contents.
Cu-Ni composite nanoparticles were successfully synthesized by electrical explosion of wire (EEW) method. Cu-Ni alloy and twisted wires with various Ni contents were used as the feeding material for a 3 kV charging voltage EEW machine in an ethanol ambient chamber. The phase structure and magnetic properties of the as-fabricated samples were studied. It was established that the prepared powders after drying have a spherical form with the particle size is under 100 nm. XRD analysis indicated that the nanopowders consisted of binary Cu-Ni phases. Only pure phases of the intermetallic compound Cu-Ni (Cu0.81Ni0.19 and Cu3.8Ni) were observed in the XRD patterns of the samples. The synthesized intermetallic Cu-Ni alloy nanopowders reveal magnetic behaviors, however, the lower Ni content samples exhibited paramagnetic behaviors, meanwhile, the higher Ni content samples exposed ferromagnetic properties.
This paper reviews research at the Institute of Materials Science and Engineering, Poznań University of Technology, on the synthesis of nanocrystalline hydride electrode materials. Nanocrystalline materials have been synthesized by mechanical alloying (MA) followed by annealing. Examples of the mate2-, LaNi5 and Mg2Ni-type phases. Details on the process used and the enhancement of properties due to the nanoscale structures are presented. The synthesized alloys were used as negative electrode materials for Ni-MH battery. The properties of hydrogen host materials can be modi?ed substantially by alloying to obtain the desired storage characteristics. For example, it was found that the respective replacement of Fe in TiFe by Ni and/or by Cr, Co, Mo improved not only the discharge capacity but also the cycle life of these electrodes. The hydrogen storage properties of nanocrystalline ZrV2- and LaNi5-type powders prepared by mechanical alloying and annealing show no big di?erence with those of melt casting (polycrystalline) alloys. On the other hand, a partial substitution of Mg by Mn orAl in Mg2Ni alloy leads to an increase in discharge capacity, at room temperature. Furthermore, the e?ect of the nickel and graphite coating on the structure of some nanocrystalline alloys and the electrodes characteristics were investigated. In the case of Mg2Ni-type alloy mechanical coating with graphite e?ectively reduced the degradation rate of the studied electrode materials. The combination of a nanocrystalline TiFe-, ZrV2- and LaNi5-type hydride electrodes and a nickel positive electrode to form a Ni-MH battery, has been successful.
The mechanical behavior and the change of retained austenite of nanocrystalline Fe-Ni alloy have been investigated by considering the effect of various Ni addition amount. The nanocrystalline Fe-Ni alloy samples were rapidly fabricated by spark plasma sintering (SPS). The SPS is a well-known effective sintering process with an extremely short densification time not only to reach a theoretical density value but also to prevent a grain growth, which could result in a nanocrystalline structures. The effect of Ni addition on the compressive stress-strain behavior was analyzed. The variation of the volume fraction of retained austenite due to deformation was quantitatively measured by means of x-ray diffraction and microscope analyses. The strain-induced martensite transformation was observed in Fe-Ni alloy. The different amount of Ni influenced the rate of the strain-induced martensite transformation kinetics and resulted in the change of the work hardening during the compressive deformation.
The present work concerns analysis of the possibilities of synthesis of Ni-TiO2 composite coatings from electrolytes containing formate nickel complexes. A magnetic field was applied as an additional factor enabling modification of properties of the synthesized coatings through its influence on electrode processes. The presented data describes the effect of electrode potential, TiO2 concentration in the electrolyte as well as the value of the magnetic field induction vector on the deposition rate, composition, current efficiency, structure, surface states and morphology of synthesized coatings. The studies were preceded by thermodynamic analysis of the electrolyte. The obtained results indicated possibilities of synthesis of composites containing up to 0.97 wt. % of TiO2. Depending on applied electrolysis conditions current efficiency amounted to from 61.2 to 75.1%.
The research article address, the mechanical properties such as fatigue, impact strength and tribological properties of Austempered ductile iron (ADI) has been investigated. The samples of ADI iron were austenitized at 927°C for 2 hrs and later it was under austempering process for 2 hrs at a temperature range of 240°C to 400°C. Experiments under axial loading has been carried out on three different compositions (without Ni(X), 0.22 wt % Ni (X1), 0.34 wt. % Ni (X2). Fabricated test bars were converted in to as per ASTM standard samples for different tests. In order to study the influence of chunky nickel morphology studies on fatigue life and impact strength were carried out on a second set of specimens without any microstructural defect. Metallurgical analyses were performed on all the samples of heat treated samples (AF – Ausferrite, MB – Mixed bainite, M – Martensite, RA – Retained Austenite and N-Nodule) were found and compared. It was found that a mean content of 22% of chunky nickel in the microstructure (with respect to total Ni content) influence considerably the fatigue and impact strength properties of the cast iron. Moreover tribological properties of the specimens were also studied under dry sliding conditions at various sliding speed and load. The wear resistance and coefficient of friction were found to increase with increase in load and sliding speed.
In the present study, the corrosion behaviors of amorphous-nanocrystalline Ni50Ti50 shape memory alloy with different crystallite sizes were investigated. The Ni50Ti50 homogenized specimens were hot rolled and annealed at 950°C. Thereafter, the nanocrystalline Ni50Ti50 specimens with different crystalline sizes in the range of 40-350 nm were prepared by cold rolling and annealing at temperature range of 400 to 900oC. The corrosion resistance of Ni50Ti50 specimen with coarse grain size has significantly increased after cold rolling as a result of the formation of amorphous-nanocrystalline structure. The amorphous and nanocrystalline (with the crystallite size of about 40 nm) Ni50Ti50 samples exhibited the best corrosion resistance in the 5% HCl electrolyte with the corrosion potential and corrosion current density of about –197 mV and 2.34×10–6 A/cm2, respectively. This effect can be attributed to the higher density of crystalline defects in amorphous and nanocrystalline structures to quickly form protective films on the surface.
In this paper the development and method of production of modern, Ni-free sintered structural steels containing Cr, Mn and Mo, enabling the production of structural sintered steels in industrial conditions, using safe, with low H2-content, sintering atmospheres is presented. For this purpose, the analysis of microstructure and mechanical properties of these sintered structural steels produced in different processing conditions and also the connections between the microstructure of sintered material and its mechanical properties, was presented. Following the investigations, the appropriate chemical composition of sintered Ni-free steels with properties which are comparable or even better than those of sintered structural steels containing rich and carcinogenic nickel was choosen. Additionally, in the paper the properties of electrolitically coated carbon steels were presented, as the beginning of investigation for improving the mechanical properties of alloyed, structural sintered steels.