This study aims to design a novel air cleaning facility which conforms to the current situation in China, and moreover can satisfy our demand on air purification under the condition of poor air quality, as well as discuss the development means of a prototype product. Air conditions in the operating room of a hospital were measured as the research subject of this study. First, a suitable turbulence model and boundary conditions were selected and computational fluid dynamics (CFD) software was used to simulate indoor air distribution. The analysis and comparison of the simulation results suggested that increasing the area of air supply outlets and the number of return air inlets would not only increase the area of unidirectional flow region in main flow region, but also avoid an indoor vortex and turbulivity of the operating area. Based on the summary of heat and humidity management methods, the system operation mode and relevant parameter technologies as well as the characteristics of the thermal-humidity load of the operating room were analyzed and compiled. According to the load value and parameters of indoor design obtained after our calculations, the airflow distribution of purifying the air-conditioning system in a clean operating room was designed and checked. The research results suggested that the application of a secondary return air system in the summer could reduce energy consumption and be consistent with the concept of primary humidity control. This study analyzed the feasibility and energy conservation properties of cleaning air-conditioning technology in operating rooms, proposed some solutions to the problem, and performed a feasible simulation, which provides a reference for practical engineering.

With the improvement of the planning level of underground space, the location of the planned under-crossing tunnel can be known in advance when constructing the upper-span tunnel. Therefore, pre-protection measures can be taken in advance during the construction of the upper-span tunnel. A new pre-protection method of a pipe-jacking channel was proposed to reduce the adverse effects of under-crossing shield tunnels. Numerical simulations of different pre-protection schemes were carried out using the finite element method to analyze its deformation control effect. The simulation results show that the deformation control effect of the gantry reinforcement scheme is the most significant. It is shown that the displacement of the pipe-jacking channel is more significantly suppressed with pre-protection measures than without preventive protection measures. The vertical displacement curve of the pipe-jacking channel exhibits a “W” shape after the construction of the double-lane shield underpass. By comparing the three different working conditions, it is found that the maximum vertical displacement and surface settlement of the pipe-jacking channel greatly reduced the gantry reinforcement pre-protection. Compared with Case 3, the effect of the pre-protection measures adopted in Case 2 was less obvious, which indicated that the form of the pre-protection had an important influence on controlling the deformation of the pipe-jacking channel.

A verification study of ultrasound transmission numerical simulation results with experiment results is presented in this paper. The work considers a model of a transformer tank which is filled with electro insulating oil. In the experiment, performed under laboratory conditions, an ultrasound wave is generated by a piezoelectric transducer that is fixed in the centre of the tank and measured by another transducer mounted inside the tank at three distances: 10, 20 and 30 cm from the sound source. The transducer is able to measure and generate acoustic waves in the ultrasound frequency band up to 1 MHz. The simulation considers numerical calculation of acoustic pressure distribution inside the tank in which acoustic source emits waves with frequency equal to 100 kHz. Verification analysis has confirmed consistency of the numerically calculated values with the measurement results.

This paper presents the results of research focused on the lowering of ash flow temperature at semianthracite coal from Donbas district by means of additive (calcite) dosing. Ash fusion temperatures were set for two coal samples (A, B) and for five various states (samples of ash without any additives, with 1%, with 3%, with 5% and with 7% of the additive) in total. The macroscopicphotographic method was used for identifying all specific temperatures. Obtained outputs prove that A type coal has a lower value of sphere temperature than B type coal in the whole scope of percentage representation of the additive. The flow temperature dropped in total from 1489 °C to 1280 °C, i.e. by 14% during the test of coal of type A with 7% of the additive; while it was near 10% for coal of type B (from 1450 °C to 1308 °C). Numerical simulations of the process showed that it is not effective to add an additive with a grain size lower than 280 μm by means of wastevapour burners.

Widely used CFD codes enable modelling of PC boilers operation. One of the areas where these numerical simulations are especially promising is predicting deposition on heat transfer surfaces, mostly superheaters. The basic goal of all simulations is to determine trajectories of ash particles in the vicinity of superheater tubes. It results in finding where on the surface the tube will be hit by particles, and what diameter and mass flow of the particles are. This paper presents results of CFD simulations for a single tube and a bundle of in-line tubes as well. It has been shown that available parameters like ash particle density, shape factor, reflection coefficients affect the trajectories in a different way. All the simulations were carried out with Fluent code of Ansys software.

Eutectoid growth, as the important reaction mechanism of the carbon steel heat treatment, is the basis to control the microstructure and

performance. At present, most studies have focused on lamellar growth, and did not consider the nucleation process. Mainly due to the

nucleation theory is inconclusive, a lot of research can support their own theory in a certain range. Based on the existing nucleation theory,

this paper proposes a cooperative nucleation model to simulate the nucleation process of eutectoid growth. In order to ensure that the

nucleation process is more suitable to the theoretical results, different correction methods were used to amend the model respectively. The

results of numerical simulation show that when the model is unmodified, the lateral growth of single phase is faster than that of

longitudinal growth, so the morphology is oval. Then, the effects of diffusion correction, mobility correction and ledges nucleation

mechanism correction on the morphology of nucleation and the nucleation rate were studied respectively. It was found that the

introduction of boundary diffusion and the nucleation mechanism of the ledges could lead to a more realistic pearlite.

The melt cleaning is an important aspect in the production of high-quality aluminum castings. Specifically inclusions within the melt and an excessively high hydrogen content lead to defects and undesired porosity in the castings. Although it is possible to reduce the amount of hydrogen and oxidic inclusions by purge gas treatment and the use of melting salts, it is impossible to remove oxides (bifilms) created during filling of gating system. Paper deals with the effects of melt quality and the placement of a filter in the filling system on Al-7%Si-Mg alloy mechanical properties. Three different filters were used: (a) rectangular ceramic pressed filter with 3 mm thickness (b) cubical pressed ceramic filter with thickness 10 mm (c) cubical pressed ceramic filter with thickness 22 mm. The results showed that the highest tensile strength values were obtained from the filter with thickness of 22 mm. Numerical simulation analysis of the filling process showed that velocity reduction by filter is the major phenomenon affecting the mechanical properties. Another evaluated aspect during experiments was capability of filters to retain old bifilms. For this purpose multiply remelted alloy was prepared and analyzed. Results showed that filter efficiency increases with decreasing melt quality as a result of possibility to retain “old” bifilms better than small and thin “new” bifilms.

Snap-fit connections have been used for many years in various fields of technology and everyday objects. They often have complex shapes, which is allowed by the processing technology of the polymers from which they are made, but they are not designed to carry loads. Changing the material to a metal or fiber composite allows these types of joints to be used as replacements for rivets or screws, but there are problems with the closing technique – an increase in closing force due to the large Young’s modulus of these materials relative to polymers without reinforcement. One of the methods to solve this problem may be the use of a thermo-bimetallic effect consisting in heating both or one of the connection parts to the appropriate temperature. This kind of treatment results in deflection of the beam of the clip (Fig. 1), followed by assembly with zero force or less in relation to the case without heating.

The paper presents the results of numerical simulations for the connection in which the beam of the clip consisted of two materials: (1) a fiber composite designed to carry loads, (2) thin metal layer tied with the composite and designed to create a thermo-bimetallic effect. In the case of this solution, the main parameter is the difference in coefficients of linear thermal expansion of both materials.

The paper presents results for two cases of connection work: closing and opening. The calculations were carried out in the Abaqus/Standard solver using thermal-displacement steps.

The work concerns of modeling the process of manufacturing machine parts by casting method. Making a casting without internal defects is a difficult task and usually requires numerous computer simulations and their experimental verification at the prototyping stage. Numerical simulations are then of priority importance in determining the appropriate parameters of the casting process and in selecting the shape of the riser for the casting fed with it. These actions are aimed at leading shrinkage defects to the riser, so that the casting remains free from this type of defects. Since shrinkage defects usually disqualify the casting from its further use, this type of research is still valid and requires further work. The paper presents the mathematical model and the results of numerical simulations of the casting solidification process obtained by using the Finite Element Method (FEM). A partial differential equation describing the course of thermal phenomena in the process of 3D casting creating was applied. This equation was supplemented with appropriate boundary and initial conditions that define the physical problem under consideration. In numerical simulations, by selecting the appropriate shape riser, an attempt was made to obtain a casting without internal defects, using a simple method of identifying their location. This is the main aim of the research as such defects in the casting disqualify it from use.

Knowledge about complex physical phenomena used in the casting process simulation requires continuous complementary research and improvement in mathematical modeling. The basic mathematical model taking into account only thermal phenomena often becomes insufficient to analyze the process of metal solidification, therefore more complex models are formulated, which include coupled heat-flow phenomena, mechanical or shrinkage phenomena. However, such models significantly complicate and lengthen numerical simulations; therefore the work is limited only to the analysis of coupled thermal and flow phenomena. The mathematical description consists then of a system of Navier-Stokes differential equations, flow continuity and energy. The finite element method was used to numerically modeling this problem. In computer simulations, the impact of liquid metal movements on the alloy solidification process in the casting-riser system was assessed, which was the purpose of this work, and the locations of possible shrinkage defects were pointed out, trying to ensure the right supply conditions for the casting to be free from these defects.

As part of the work, the error level of simulations of uniform optical-fibre Bragg gratings was determined using the transitionmatrixmethod. The errorswere established by comparing the transmission characteristics of the structures obtained by simulation with the corresponding characteristics arrived at experimentally. To compile these objects, elementary properties of the characteristics were specified, also affecting the applications of Bragg gratings, and compared with each other. The level of error in determining each of these features was estimated. Relationships were also found between the size of the physical properties of Bragg gratings and the level of errors obtained. Based on the findings, the correctness of the simulation of structures with the said method was verified, giving satisfying results.

In this paper, design, construction and switching parameters of a self-made optical shutter with scalable aperture were reported. The aim of the study was to obtain the shortest possible switching times, minimum shutter open time and comparable with commercial shutter, the switch-on and switch-off times. For this purpose, numerical simulations were performed using Comsol Multiphysics 5.4. The design of the shutter and the control system have been optimized accordingly to the obtained results of numerical simulations. The optimized design was fabricated in a professional mechanical workshop and operational parameters of the constructed device were investigated. The switching parameters of the shutter, such as opening time, closing time, minimum shutter open time and other parameters were measured. The values of the parameters were determined from a statistical analysis of a sample consisting of 10,000 measurement results. The performed characterization showed that the tested device has the opening time of 0.8 ms, while the closing time is approximately 1 ms. The designed device is characterized by the minimum shutter open time of 6.4 ms.

The paper presents theoretical analysis of excited vibrations of the vehicle in a wide range of excitation frequencies (from I to 80 Hz). The mathematical model and calculations were prepared for the accepted physical model of the vehicle. The model was used to simulate the excited vertical vibrations. The bifurcation figures with an excitation frequency as a bifurcation parameter were determined on the basis of the simulation results - the changes of kinematics values in time. Bifurcation diagrams give a picture of vehicle vibrations. This picture gives the possibility of identification of characteristic parameters of sprigs and dumping elements and can be used for control, diagnostic aims, and for making technical investigations of vehicle suspension.

Array jet impingement cooling is a significant technology of enhanced heat dissipation which is fit for high heat flux flow with large area. It is gradually applied to the cooling of electronic devices. However, The researches on the nozzle array mode and the uniformity of cooling surface still have deficiencies. Therefore, the influence of heat flux, inlet temperature, jet height, array mode and diversion structure on jet impingement cooling performance and temperature distribution uniformity is analyzed by means of numerical calculation. The results show that the heat transfer coefficient of jet impingement cooling increases linearly with the increment of heat flux and inlet temperature. With the increment of the ratio of jet height to nozzle diameter (H/d), the heat transfer coefficient increases first and then decreases, that is, there is an optimal H/d, which makes the heat transfer performance of the array jet impact cooling best. The temperature uniformity of array jet impact cooling is greatly affected by array mode. The improvement effect of nozzle array mode on temperature uniformity is ranked as sequential > staggered > shield > elliptical array. The overall temperature uniformity and heat transfer coefficient are increased by 5.88% and 7.29% compared with elliptical array. The heat transfer performance can be further improved by adding a flow channel to the in-line array layout, in which the heat transfer coefficient is increased by 6.53% and the overall temperature uniformity is increased by 1.45%.

Lower Carboniferous limestone has been extracted in the “Czatkowice” open-pit hill-slope quarry in southern Poland since 1947, for the needs of metallurgical and building industries, as well as farming. We can distinguish two aquifers in the Czatkowice area: the Quaternary porous aquifer and the Carboniferous fissure-porous one. Two vertical zones representing different hydrodynamic characteristics can be indentified in the Carboniferous formations. One is a weathering zone and the other one the zone of fissures and interbedding planes. Groundwater inflows into the quarry workings have been observed at the lowest mining level (+315 m above the sea level (asl)) for over 30 years. This study concerns two hypotheses of the sources of such inflows originating either from (a) the aeration zone or from (b) the saturation zone. Inflows into the quarry combine into one stream flowing gravitationally to the doline under the pile in the western part of the quarry. This situation does not cause a dewatering need. Extending eastward mining and lowering of the exploitation level lead to increased inflows.

Micro-channel heat sinks are used in a wide variety of applications, including microelectronic devices, computers and high-energy-laser mirrors. Due to the high power density that is encountered in these devices (the density of delivered electrical power up to a few kW/cm2) they require efficient cooling as their temperatures must generally not exceed 100 ◦C. In the paper a new design for micro-channel heat sink (MCHS) to be used for cooling laser diode arrays (LDA) is considered. It is made from copper and consisting of 37 micro-channels with length of 9.78 mm, width of 190 μm and depth of 180 μm with the deionized water as a cooling medium. Mathematical and numerical models of the proposed design of the heat sink were developed. A series of thermofluid numerical simulations were performed for various volumetric flow rates of the cooling medium, its inlet temperature and different thermal power released in the laser diode. The results show that the LDA temperature could be decreased from 14 to 17% in comparison with earlier proposed design of the heat sink with the further drop in temperature obtained by applying indium instead of gallium arsenide as the soldering material between the LDA and MCHS interface. Moreover, it was found that the maximum temperature, and therefore the thermal resistance of the considered heat sink, could be decreased by increasing the coolant flow rate.

Because the heat release of plutonium material, the composite structure is heated and the stress and strain of the composite structure will increase, which will affect the thermodynamic properties of the structure. The thermodynamic analysis of complex structures, which are composed of concentric structures of plutonium, beryllium, tungsten, explosives, and steel, was carried out. The results showed that when the structure is spherical, the temperature is higher than that of the ellipsoid structure. Stress of the elliptical structure is greater than the spherical structure. This study showed that the more flat the shell is, the greater the stress concentration point occurs at the long axis, and the maximum stress occurs at the beryllium layer. These conclusions provide theoretical support for the plutonium composite component testing.

This paper deals with real-time (RT) simulators applied in power electronic applications and implemented in a real inverter. The process of preparing and starting up an active rectifier prototype (with an active filter function), using the real-time OPAL RT simulator is given. The control system of the converter and the results of simulation using the Matlab/Simulink suite are discussed.

A new concept of an electrostatic spray column for liquid-liquid extraction was investigated. An important problem for separation processes is the presence of azeotropic or close-boiling mixtures in their production, for example heptane with ethanol, since the separation is impossible by ordinary distillation. The use of ionic liquids (IL) as a dispersed solvent specially engineered for any specific organic mixture in terms of selectivity is a key factor to successful separation. As IL present particularly attractive combination of favorable characteristics for the separation of heptane and ethanol, in this work we use 1-butyl-3-methylimidazolium methyl sulfate [BMIM][MeSO4]. Because of high viscosity and relatively high cost of IL a new technique was introduced, consisting in the electrostatically spray generation to enhance the mass transport between the phases. In order to optimally design the geometry of the contactor a series of numerical simulation was performed. Especially multi-nozzle variants for better exploitation of contactor volume were investigated. Experiments showed excellent possibility of control of the dispersion characteristics by applied voltage and thus control of the rate of extraction. The preliminary simulations based on our mathematical model for a three nozzle variant exhibited visual agreement with the theory of electrostatics.

The aim of the study was the implementation of a numerical simulation of the air-water two-phase flow in the minichannel and comparing results obtained with the values obtained experimentally. To perform the numerical simulations commercial software ANSYS FLUENT 12 was used. The first step of the study was to reproduce the actual research installation as a three-dimensional model with appropriate and possible simplifications - future computational domain. The next step was discretisation of the computational domain and determination of the types of boundary conditions. ANSYS FLUENT 12 has three built-in basic models with which a two-phase flow can be described. However, in this work Volume-of-Fluid (VOF) model was selected as it meets the established requirements of research. Preliminary calculations were performed for a simplified geometry. The calculations were later verified whether or not the simplifications of geometry were chosen correctly and if they affected the calculation. The next stage was validation of the chosen model. After positive verification, a series of calculations was performed, in which the boundary conditions were the same as the starting conditions in laboratory experiments. A satisfactory description of the experimental data accuracy was attained.

In this paper a two-disc spinning disc reactor for intensified biodiesel synthesis is described and numerically simulated. The reactor consists of two flat discs, located coaxially and parallel to each other with a gap of 0.2 mm between the discs. The upper disc is located on a rotating shaft while the lower disc is stationary. The feed liquids, triglycerides (TG) and methanol are introduced coaxially along the centre line of rotating disc and stationary disc. Fluid hydrodynamics in the reactor for synthesis of biodiesel from TG and methanol in the presence of a sodium hydroxide catalyst are simulated, using convection-diffusion-reaction species transport model by the CFD software ANSYS©Fluent v. 13.0. The effect of the upper disc’s spinning speed is evaluated. The results show that the rotational speed increase causes an increase of TG conversion despite the fact that the residence time decreases. Compared to data obtained from adequate experiments, the model shows a satisfactory agreement.

Thermo-chemical treatments are known to increase the fatigue life of industrial parts. Due to the imprecise consideration of residual stresses in predicting the durability of components subjected to cyclic loading and their effect on the fatigue life, the authors developed a numerical model combining the influence of residual stresses with stresses caused by bending. The authors performed the numerical simulation with the use of Finite Element Method to analyse material behaviour during cyclic loading. The residual stress state developed during nitriding was introduced onto cross-section of the numerical specimen. The goal of this work was better understanding of the real conditions of the nitride steel fatigue processes and improving the knowledge about numerical predicting of the fatigue life for parts with residual stresses. The results of simulation were compared with plane bending fatigue tests. The presented method indicates the possibility of increasing the accuracy of the fatigue analysis of elements after surface treatment, increasing its certainty and the ability to perform better optimization of service life.

The aim of this work is to develop a numerical model capable of predicting the grain density in the Mg-based matrix phase of an AZ91/SiC composite, as a function of the total mass fraction of the embedded SiC particles. Based on earlier work in a range of alloy systems, we assume an exponential relationship between the grain density and the maximum supercooling during solidification. Analysis of data from cast samples with different thicknesses, and mass fractions of added SiCp, permits conclusions to be drawn on the role of SiCp in increasing grain density. By fitting the data, an empirical nucleation law is derived that can be used in a micro model. Numerical simulation based on the model can predict the grain density of magnesium alloys containing SiC particles, using the mass fraction of the particles as inputs. These predictions are compared with measured data.

In this paper, the mathematical model and numerical simulations of the molten steel flow by the submerged entry nozzle and the filling process of the continuous casting mould cavity are presented. In the mathematical model, the temperature fields were obtained by solving the energy equation, while the velocity fields were calculated by solving the momentum equations and the continuity equation. These equations contain the turbulent viscosity which is found by solving two additional transport equations for the turbulent kinetic energy and its rate of dissipation. In the numerical simulations, coupling of the thermal and fluid flow phenomena by changes in the thermophysical parameters of alloy depending on the temperature has been taken into consideration. This problem (2D) was solved by using the finite element method. Numerical simulations of filling the continuous casting mould cavity were performed for two variants of liquid metal pouring. The effect of the cases of pouring the continuous casting mould on the velocity fields and the solid phase growth kinetics in the process of filling the continuous casting mould was evaluated as these magnitudes have an influence on the high quality of the continuous cast steel slab.