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Number of results: 19
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Abstract

The authors presented problems related to utilization of exhaust gases of the gas turbine unit for production of electricity in an Organic Rankine Cycle (ORC) power plant. The study shows that the thermal coupling of ORC cycle with a gas turbine unit improves the efficiency of the system. The undertaken analysis concerned four the so called "dry" organic fluids: benzene, cyclohexane, decane and toluene. The paper also presents the way how to improve thermal efficiency of Clausius-Rankine cycle in ORC power plant. This method depends on applying heat regeneration in ORC cycle, which involves pre-heating the organic fluid via vapour leaving the ORC turbine. As calculations showed this solution allows to considerably raise the thermal efficiency of Clausius-Rankine cycle.

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Authors and Affiliations

Sławomir Wiśniewski
Aleksandra Borsukiewicz-Gozdur
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Abstract

The present paper describes a cycle, which may be applied in sewage treatment plants as a system to convert biological waste into process heat and electricity. In sludge stabilization processes anaerobic fermentation acts as the source of methane, which can be used then to generate heat and electric current in gas turbines. Products of high-temperature oxidation can be utilized in organic Rankine cycles to generate electric power. Waste heat is used for heating the fermenting biomass. Energy balance equations mentioned in the thesis: organic Rankine cycle, regenerative gas turbine engine, anaerobic sludge stabilization system.

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Authors and Affiliations

Robert Matysko
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Abstract

Organic Rankine cycle (ORC) is used, amongst the others, in geothermal facilities, in waste heat recovery or in domestic combined heat and power (CHP) generation. The paper presents optimization of an idealized ORC equivalent of the Carnot cycle with non-zero temperature difference in heat exchangers and with energy dissipation caused by the viscous fluid flow. In this analysis the amount of heat outgoing from the ORC is given. Such a case corresponds to the application of an ORC in domestic CHP. This assumption is different from the most of ORC models where the incoming amount of heat is given.

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Authors and Affiliations

Jarosław Mikielewicz
Witold Rybiński
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Abstract

The paper presents results of a parametric analysis of a hightemperature nuclear-reactor cogeneration system. The aim was to investigate the power efficiency of the system generating heat for a high-temperature technological process and electricity in a Brayton cycle and additionally in organic Rankine cycles using R236ea and R1234ze as working fluids. The results of the analyses indicate that it is possible to combine a 100 MW high-temperature gas-cooled nuclear reactor with a technological process with the demand for heat ranging from 5 to 25 MW, where the required temperature of the process heat carrier is at the level of 650°C. Calculations were performed for various pressures of R236ea at the turbine inlet. The cogeneration system maximum power efficiency in the analysed cases ranges from ~35.5% to ~45.7% and the maximum share of the organic Rankine cycle systems in electric power totals from ~26.9% to ~30.8%. If such a system is used to produce electricity instead of conventional plants, carbon dioxide emissions can be reduced by about 216.03–147.42 kt/year depending on the demand for process heat, including the reduction achieved in the organic Rankine cycle systems by about 58.01–45.39 kt/year (in Poland).
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Authors and Affiliations

Julian Jędrzejewski
1
Małgorzata Hanuszkiewicz-Drapała
2

  1. Antea Polska S.A., Duleby 5, 40-833 Katowice, Poland
  2. Silesian University of Technology, Faculty of Energy and Environmental Engineering, Konarskiego 18, 44-100 Gliwice, Poland
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Abstract

In the paper presented have been the results of the analysis of effectiveness of operation of binary power plant consisting of combined two Clausius-Rankine cycles, namely the binary cycle with water as a working fluid in the upper cycle and organic substance as a working fluid in the lower cycle, as well as a single fluid component power plant operating also in line with the C-R cycle for superheated steam, with water as a working fluid. The influence of the parameters of superheated steam in the upper cycle has been assessed as well as the type of working fluid in the lower cycle. The results of calculations have been referred to the single-cycle classical steam power plant operating at the same parameters of superheated steam and the same mass flow rate of water circulating in both cycles. On the basis of accomplished analysis it has been shown that the binary power plant shows a greater power with respect to the reference power plant.
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Authors and Affiliations

Aleksander A. Stachel
Sławomir Wiśniewski
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Abstract

The paper presents a literature review on the topic of vapour power plants working according to the two-phase thermodynamic cycle with supercritical parameters. The main attention was focused on a review of articles and papers on the vapour power plants working using organic circulation fluids powered with low- and medium-temperature heat sources. Power plants with water-steam cycle supplied with a high-temperature sources have also been shown, however, it has been done mainly to show fundamental differences in the efficiency of the power plant and applications of organic and water-steam cycles. Based on a review of available literature references a comparative analysis of the parameters generated by power plants was conducted, depending on the working fluid used, the type and parameters of the heat source, with particular attention to the needs of power plant internal load.
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Authors and Affiliations

Szymon Mocarski
Aleksandra Borsukiewicz-Gozdur
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Abstract

In the paper a research on cost-effective optimum design boiling temperature for Organic Rankine Cycle utilizing low-temperature heat sources is presented. The ratio of the heat exchanger area of the boiler to the power output is used as the objective function. Analytical relations for heat transfer area as well power of the cycle are formulated. Evaporation temperature and inlet temperature of the heat source medium as well its mass flow rate are varied in the optimization method. The optimization is carried out for three working fluids, i.e. R 134a, water and ethanol. The objective function (economics profitability, thermodynamic efficiency) leads to different optimal working conditions in terms of evaporating temperature. Maximum power generation in the near-critical conditions of subcritical ORC is the highest. The choice of the working fluid can greatly affect the objective function which is a measure of power plant cost. Ethanol exhibits a minimum objective function but not necessarily the maximum cycle efficiency.
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Authors and Affiliations

Dariusz Mikielewicz
Jarosław Mikielewicz
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Abstract

The paper presents the results of the design analysis and experimental investigations of the microturbine set consisting of the microturbine with partial admission and permanent magnet generator. The microturbine was designed for operation with the vapour of ethanol as a working fluid. Microturbine unit was tested for different parameters of the working fluid and varying the electrical load. The examples and the comparison between experiment results and numerical simulations are shown and discussed in the paper.
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Authors and Affiliations

Krzysztof Kosowski
Marian Piwowarski
Robert Stępień
Wojciech Włodarski
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Abstract

The purpose of this work is to design and determine the performance of a prototype centrifugal pump impeller for an organic Rankine cycle (ORC) power plant of maximum power 100 kW. The centrifugal pump is especially designed to work on the same shaft as the corresponding ORC microturbine. The ORC unit works on R7100 (HFE7100) – a lowboiling fluid characterized by a zero ozone depletion potential coefficient. The pump has the following rated parameters: nominal flow rate of working fluid 4 kg/s, operating rotor speed 10 000 rpm. The pump designed by means of the 0D meanline method is subject to computational fluid dynamics (CFD) calculations and analysis. The obtained flow field results are discussed and performance characteristics of the pump are presented. The non-cavitating operational region is determined for the pump.

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Authors and Affiliations

Piotr Klimaszewski
Piotr Klonowicz
Piotr Lampart
Łukasz Witanowski
Dawid Zaniewski
Łukasz Jędrzejewski
Tomasz Suchocki
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Abstract

The present work is devoted to the problem of utilization of the waste heat contained in the exhaust gases having the temperature of 350 °C. Conversion of the waste heat into electricity using a power plant working with organic fluid cycles is considered. Three Organic Rankine Cycle (ORC) power plant solutions are analysed and compared: a solution with the basic, single thermodynamic conversion cycle, one with internal heat recuperation and one with external heat recuperation. It results from the analysis that it is the proper choice of the working fluid evaporation temperature that fundamentally affects the maximum of the ORC plant output power. Application of the internal heat recuperation in the plant basic cycle results in the output power increase of approx. 5%. Addition of the external heat recuperation to the plant basic cycle, in the form of a secondary supercritical ORC power cycle can rise the output power by approx. 2%.

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Authors and Affiliations

Aleksandra Borsukiewicz-Gozdur
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Abstract

In the paper presented is a novel concept to utilize the heat from the turbine bleed to improve the quality of working fluid vapour in the bottoming organic Rankine cycle (ORC). That is a completely novel solution in the literature, which contributes to the increase of ORC efficiency and the overall efficiency of the combined system of the power plant and ORC plant. Calculations have been accomplished for the case when available is a flow rate of low enthalpy hot water at a temperature of 90 °C, which is used for preliminary heating of the working fluid. That hot water is obtained as a result of conversion of exhaust gases in the power plant to the energy of hot water. Then the working fluid is further heated by the bleed steam to reach 120 °C. Such vapour is subsequently directed to the turbine. In the paper 5 possible working fluids were examined, namely R134a, MM, MDM, toluene and ethanol. Only under conditions of 120 °C/40 °C the silicone oil MM showed the best performance, in all other cases the ethanol proved to be best performing fluid of all. Results are compared with the "stand alone" ORC module showing its superiority.
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Authors and Affiliations

Dariusz Mikielewicz
Jarosław Mikielewicz
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Abstract

In the paper presented is an idea of organic Rankine cycle (ORC) operating with supercritical parameters and so called dry fluids. Discussed is one of the methods of improving the effectiveness of operation of supercritical cycle by application of internal regeneration of heat through the use of additional heat exchanger. The main objective of internal regenerator is to recover heat from the vapour leaving the turbine and its transfer to the liquid phase of working fluid after the circulation pump. In effect of application of the regenerative heat exchanger it is possible to obtain improved effectiveness of operation of the power plant, however, only in the case when the ORC plant is supplied from the so called sealed heat source. In the present paper presented is the discussion of heat sources and on the base of the case study of two heat sources, namely the rate of heat of thermal oil from the boiler and the rate of heat of hot air from the cooler of the clinkier from the cement production line having the same initial temperature of 260 oC, presented is the influence of the heat source on the justification of application of internal regeneration. In the paper presented are the calculations for the supercritical ORC power plant with R365mfc as a working fluid, accomplished has been exergy changes and exergy efficiency analysis with the view to select the most appropriate parameters of operation of the power plant for given parameters of the heat source.
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Authors and Affiliations

Aleksandra Borsukiewicz-Gozdur
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Abstract

In the paper presented are definitions of specific indicators of power which characterize the operation of the organic Rankine cycle (ORC) plant. These quantities have been presented as function of evaporation temperature for selected working fluids of ORC installation. In the paper presented also is the procedure for selection of working fluid with the view of obtaining maximum power. In the procedure of selection of working fluid the mentioned above indicators are of primary importance. In order to obtain maximum power there ought to be selected such working fluids which evaporate close to critical conditions. The value of this indicator increases when evaporation enthalpy decreases and it is known that the latent heat of evaporation decreases with temperature and reaches a value of zero at the critical point.
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Authors and Affiliations

Władysław Nowak
Aleksandra Borsukiewicz-Gozdur
Sławomir Wiśniewski
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Abstract

The objective of the paper is to analyse thermodynamical and operational parameters of the supercritical power plant with reference conditions as well as following the introduction of the hybrid system incorporating ORC. In ORC the upper heat source is a stream of hot water from the system of heat recovery having temperature of 90 °C, which is additionally aided by heat from the bleeds of the steam turbine. Thermodynamical analysis of the supercritical plant with and without incorporation of ORC was accomplished using computational flow mechanics numerical codes. Investigated were six working fluids such as propane, isobutane, pentane, ethanol, R236ea and R245fa. In the course of calculations determined were primarily the increase of the unit power and efficiency for the reference case and that with the ORC.

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Authors and Affiliations

Dariusz Mikielewicz
Jarosław Mikielewicz
Paweł Ziółkowski
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Abstract

In most production plants, waste heat is usually discharged into the environment, contributing to a reduction in the energy efficiency of industrial processes. This is often due to the low thermal parameters of the carriers in which this energy is contained, such as oils, water, exhaust gases or other post-process gases, which means that their use for electricity production in a conventional Rankine cycle may prove to be economically unprofitable. One of the technologies enabling the use of lowand medium-temperature waste heat carriers is the organic Rankine cycle (ORC) technology. The paper present results of calculations performed to evaluate potential electricity production in ORC using waste heat from a natural gas-fired glass melting furnace. The analysis was carried out assuming the use of a single-stage axial turbine, whose efficiency was estimated using correlations available in the literature. The calculations were carried out for three working fluids, namely hexamethyldisiloxane, dimethyl carbonate, and toluene for two scenarios, i.e. ORC system dedicated only to electricity production and ORC system working in cogeneration mode, where heat is obtain from cooling the condenser. In each of the considered cases, the ORC system achieves the net power output exceeding 300 kW (309 kW for megawatts in the cogenerative mode to 367 kW for toluene in the non-cogenerative mode), with an estimated turbine efficiency above 80%, in range of 80,75 to 83,78%. The efficiency of the ORC system, depending on the used working fluid and the adopted scenario, is in the range from 14.85 to 16.68%, achieving higher efficiency for the non-cogenerative work scenario.
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Bibliography

[1] Papapetrou M., Kosmadakis G., Cipollina A., La Commare U., Micale G.: Industrial waste heat: Estimation of the technically available resource in the EU per industrial sector, temperature level and country. Appl. Therm. Eng. 138(2018), 207–216.
[2] Forman C., Muritala I.K., Pardemann R., Meyer B.: Estimating the global waste heat potential. Renew. Sustain. Energ. Rev. 57(2016), 1568–1579.
[3] Szargut J., Ziebik A., KoziołJ., Kurpisz K., Majza E.: Industrial Waste Energy. Usage Rules. Devices. WNT, Warsaw 1993 (in Polish). [4] Tartiere T., Astolfi T.: A world overview of the organic Rankine cycle market. Energy Proced. 129(2017), 2–9.
[5] Tartiere T.: World overview of the organic Rankine cycle technology. https://orcworld- map.org/ (accessed: 18 July 2020).
[6] Da Lio L., Manente G., Branchini L., Lazzaretto A.: Predicting the optimum design of single stage axial expanders in orc systems: Is there a single efficiency map for different working fluids? Appl. Energ. 167(2016), 44–58.
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[8] Lu H.: Capturing the invisible resource: Analysis of waste heat potential in Chinese industry and policy options for waste heat to power generation. Lawrence Berkeley National Laboratory (Berkeley Lab.), 2015. https://china.lbl.gov/sites/ all/files/lbnl-179618.pdf (accessed: 08 Aug. 2020).
[9] Campana F., Bianchi M., Branchini L., De Pascale A., Peretto A., Baresi M., Fermi A., Rossetti N., Vescovo R.: ORC waste heat recovery in european energy intensive industries: Energy and ghg savings. Energ. Convers. Manage. 76(2013), 244–252.
[10] Klimaszewski P., Zaniewski D., Witanowski Ł., Suchocki T., Klonowicz P., Lampart P.: A case study of working fluid selection for a small-scale waste heat recovery ORC system. Arch. Thermodyn. 40(2019), 3, 159-180
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Authors and Affiliations

Arkadiusz Mateusz Musiał
1 2
Łukasz Antczak
1
Łukasz Jedrzejewski
3
Piotr Klonowicz
3

  1. Marani Sp. z o.o., Szybowa 14c, 41-808 Zabrze, Poland
  2. Silesian University of Technology, Akademicka 2A, 44-100 Gliwice, Poland
  3. Institute of Fluid Flow Machinery Polish Academy of Sciences, Fiszera 14, 80-231 Gdansk, Poland
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Abstract

The paper illustrates a case study of fluid selection for an internal combustion engine heat recovery organic Rankine cycle (ORC) system having the net power of about 30 kW. Various criteria of fluid selection are discussed. Particular attention is paid to thermodynamic performance of the system and human safety. The selection of working fluid for the ORC system has a large impact on the next steps of the design process, i.e., the working substance affects the turbine design and the size and type of heat exchangers. The final choice is usually a compromise between thermodynamic performance, safety and impact on natural environment. The most important parameters in thermodynamic analysis include calculations of net generated power and ORC cycle efficiency. Some level of toxicity and flammability can be accepted only if the leakages are very low. The fluid thermal stability level has to be taken into account too. The economy is a key aspect from the commercial point of view and that includes not only the fluid cost but also other costs which are the consequence of particular fluid selection. The paper discusses various configurations of the ORC system – with and without a regenerator and with direct or indirect evaporation. The selected working fluids for the considered particular power plant include toluene, DMC (dimethyl carbonate) and MM (hexamethyldisiloxane). Their advantages and disadvantages are outlined.

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Authors and Affiliations

Piotr Klimaszewski
Dawid Zaniewski
Łukasz Witanowski
Tomasz Suchocki
Piotr Klonowicz
Piotr Lampart
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Abstract

The purpose of the work was to experimentally determine the characteristics of the prototype of a Roto-Jet pump (the Pitot tube pump) during its operation under conditions typical for the domestic micro power plant. The low-boiling fluid, sold under the trade name of HFE7100 and characterised by a zero ozone depletion potential (ODP) coefficient, was used as a working medium in the organic Rankine cycle (ORC). An electric thermal oil heater with a maximum power of 2×24 kWe was used as a heat source. The pump of Roto-Jet type was specially designed for the operation with the following rated parameters of the thermodynamic cycle: nominal flow rate of the working fluid 0.17 kg/s, operating pressure 1.2 MPa. The pump was put under load using an expansion valve that simulated the operation of an expansion machine. The article discusses thermodynamic and flow conditions to be met by the pumping engine as well as results of the experimental research. Moreover, the article includes the operational characteristics of the ORC installation and the Roto-Jet pump obtained during the operation with the target working medium – HFE7100. The engineering problems the authors of this article faced when designing and testing the pumping engine prototype are also presented.

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Authors and Affiliations

Tomasz Z. Kaczmarczyk
Eugeniusz Ihnatowicz
Grzegorz Żywica
Maciej Kaniecki
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Abstract

The paper presents the results of energy and environmental evaluation of geothermal CHP plant. The variant of CHP plant based on Organic Rankine Cycle (ORC) has been taken into consideration as the most favorable for the geothermal conditions prevailing in Poland. The existing geothermal well located in the city of Konin in Greater Poland (Wielkopolska) voivodship has been chosen as the case study. The conceptual design of CHP plant has been proposed and evaluated from energy and environmental point of view. The non-renewable primary energy consumption has been chosen as energy performance criterion. In the case of environmental performance carbon dioxide emission has been taken as evaluation criterion. The analysis has been performed for different operating conditions and three working fluids. The best energy performance can be spotted for working fluid R123, for which the reduction varies between 15200 and 11900 MWh/a. The working fluid R134a has a worse energy performance, which allows for the reduction of fossil fuels energy consumption in the range of 15000 and 11700 MWh/a. The total reduction of CO2 emission is the highest for working fluid R123: 5300 to 4150 MgCO2/a, the medium one for working fluid R134a: 5200 to 4100 MgCO2/a and the lowest for working fluid R227: 5000 to 4050 MgCO2/a. It has been shown that the construction of geothermal CHP plants based on Organic Rankine Cycle can be reasonable solution in Polish conditions. It is important concerning the need of reduction of fossil fuels primary energy consumption and carbon dioxide emission.
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Bibliography

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Authors and Affiliations

Tomasz Maciej Mróz
1
ORCID: ORCID
Weronika Grabowska
1

  1. Poznań University of Technology, Poland
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Abstract

The aim of the paper is to revalorizate of the Szewalski binary vapour cycle by analysing thermodynamical and operational parameters of this cycle. This was carried out by accessible numerical computational flow mechanics codes using the step-by-step modeling of separate elements. The binary vapour cycle is providing steam as the working fluid in the high temperature part of the cycle, while another fluid - a low boiling point fluid of low specific volume - as the working substance substituting conventional steam over the temperature range represented by the low pressure steam expansion. The steam cycle for reference conditions has been assumed. Four working fluids in the low temperature part of the binary cycle such as propane, isobutane, ethanol and ammonia have been investigated.
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Authors and Affiliations

P. Ziółkowski
J. Hernet
J. Badur

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