Search results

Filters

  • Journals
  • Authors
  • Keywords
  • Date
  • Type

Search results

Number of results: 7
items per page: 25 50 75
Sort by:
Download PDF Download RIS Download Bibtex

Abstract

The purpose of the paper is to present the author’s reflections on the origin and popularity

of various approaches to maintenance and improvement of production processes, their

terminological consistency, understanding, and practical application of their principles. The

author’s reflections are based on his observations made over his many years of activity as

a lecturer and consultant in the area of production engineering and management. It was

shown that there is a need to make scientists and practitioners aware of the relatively large

degree of freedom in defining the scope and way of application of strategies of continuous

improvement. The author’s proposal is to refer to all approaches to maintenance and improvement

of production processes with the title “Strategies of Efficient Action” and all

supporting methods as “Practices of Efficient Action”.

Considerations presented in the paper can be useful in more and more efficiently applying

the power of TQM, Six Sigma, Lean Manufacturing and other strategies of processes

maintenance and improvement in the daily activities of companies.

Go to article

Authors and Affiliations

Adam Hamrol
Download PDF Download RIS Download Bibtex

Abstract

The experimental material consisted of semi-finished products of high-grade, medium-carbon constructional steel with: manganese, chromium, nickel, molybdenum and boron. The experimental material consisted of steel products obtained in three metallurgical processes: electric and desulfurized (E), electric and desulfurized with argon-refined (EA) and oxygen converter with vacuum degassed of steel (KP). The production process involved two melting technologies: in a 140-ton basic arc furnace with desulphurisation and argon refining variants, and in a 100-ton oxygen converter. Billet samples were collected to analyze: relative volume of impurities, microstructure and fatigue tests. The samples were quenched and austenitized at a temperature of 880o C for 30 minutes. They were then cooled in water and tempered by holding the sections at a temperature of 200, 300, 400, 500 and 600o C for 120 minutes and air-cooled. Fatigue tests were performed with the use of a rotary bending machine at a frequency of 6000 cpm. The results were statistical processed and presented in graphic form. This paper discusses the results of microstructural analyses, the distribution of the relative volume of impurities in different size ranges, the fatigue strength characteristics of different production processes, the average number of sampledamaging cycles and the average values of the fatigue strength coefficient for various heat processing options.

Go to article

Authors and Affiliations

T. Lipiński
A. Wach
Download PDF Download RIS Download Bibtex

Abstract

This paper presents an overview of a research on six practical cases that were solved in a precise casting company where parts are cast by the mean of the low-wax casting method (investment casting) in order to decrease poor quality production. The steel cast parts production technology by the lost-wax method requires the detailed work procedures observation. On the base of statistical processing data of given types of casting products, it was possible to assess the significance of each particular checking events by using the statistical hypothesis testing. The attention was focused on wax and ceramic departments. The data in technological flow were compared before and after the implementation of the change and statistical confirmative influences were assessed. The target consisted in setting such control manners in order to get the right conditions for decreasing poor quality parts. It was evidenced that the cast part defect cause correct identification and interpretation is important.
Go to article

Bibliography

[1] Elbel, T., Havlíček, F., Jelínek, P., Levíček, P., Rous, J., Stránský, K. (1992). Defects of iron alloy castings (classification, causes and prevention). Brno: MATECS. (in Czech).
[2] Nenadál, J. (2004). Measurement in quality management systems. Praha: Management Press. (in Czech).
[3] Lakomá, R., Čamek, L. (2013). Possibilities for quality control of casting products . In 22nd International Conference on Metallurgy and Materials, Metal, 15th-17th May 2013 (p. 40). Brno, Czech Republic, TANGER s. r. o. Ostrava. ISBN 978-80-87294-39-0.
[4] Plura, J. (2001). Planning and continuous quality improvement. Praha: Computer Press. (in Czech).
[5] Čamek, L., Lichý, P., Kroupová, I., Duda, J., Beňo, J., Korbáš, M., Radkovský, F., Bliznyukov, S. (2016). Effect of cast steel production metallurgy on the emergence of casting defect. Metalurgija. 55(4), 701-704. ISSN 0543-5846.
[6] Jezierski, J., Dojka, K., Kubiak, K., et al. (2016). Experimental approach for optimization of gating system in castings. In 25th International Conference on Metallurgy and Materials, Metal 25th-27th May (pp. 104-109). Brno, Czech Republic, TANGER s. r. o. Ostrava. ISSN 0543-5846.
[7] Jaromin, M., Dojka, R., Jezierski, J., Dojka, M. (2019). Influence of Type and Shape of the Chill on Solidification Process of Steel Casting. Archives of Foundry Engineering. 19(1), 35-40. ISSN (1897-3310).
[8] Richtarech, L., Bolibruchova, D.; Bruna, M.; Caiss, J. (2015). Influence of Nickel Addition on Properties of Secondary AlSi7Mg0.3 Alloy‎. Archives of Foundry Engineering. 15(2), 95-98. ISSN (1897-3310). DOI: 10.1515/afe-2015-0046.
[9] Merta, V., Lána, I. (2020). Manufacturing of Cast-metal Sponges from Copper Alloys. Materiali in Technologije. 54(1), 117-119. DOI: 10.17222/mit.2019.159.
Go to article

Authors and Affiliations

R. Lakomá
1
L. Čamek
2
P. Lichý
2
ORCID: ORCID
I. Kroupová
1
ORCID: ORCID
F. Radkovský
1
ORCID: ORCID
T. Obzina
1

  1. VSB - Technical university of Ostrava, Czech Republic
  2. Brno University of Technology, Czech Republic
Download PDF Download RIS Download Bibtex

Abstract

The paper presents a method for improving the lime production process by increasing the efficiency of the lime slurry transport that occurs in it. The aim of the study was to reduce the energy demand of the pump installed in the discharge line. The presented solution consists of applying an additive called deflocculant to the transported slurry in order to reduce its viscosity while increasing the concentration of solids content. The deflocculant applied to the slurry is composed of waste material from the lime slaking process and an environmentally neutral chemical substance in the form of sodium-water glass. The rheological studies conducted confirm the positive effect of the selected deflocculant on the properties of the slurry tested. As a result of the analysis, it has been shown that the proposed solution has a substantial effect on reducing the friction factor of the transported slurry, thus reducing the energy consumption in the investigated process.
Go to article

Authors and Affiliations

Beata Joanna JAWORSKA-JÓZWIAK
Download PDF Download RIS Download Bibtex

Abstract

In response to the urgent need for sustainable energy, this study addresses a critical challenge in wind turbine optimization. It focuses on developing a nuanced preventive maintenance strategy to minimize costs and mitigate energy losses. Within this framework, our paper introduces a novel approach employing a Monte Carlo simulation to identify the optimal preventive maintenance frequency, striking a balance between cost efficiency and energy loss mitigation. The results show, that grouped maintenance approach, pinpointing an optimal frequency of 93 months. This strategic configuration minimizes costs to $9997 while concurrently maintaining an average energy loss of 32.014 MWh, resulting in a notable 4.29% increase in total energy production. Variability analysis reveals that increasing maintenance frequency reduces cost fluctuations, while energy loss remains relatively stable. These findings elucidate the interplay among preventive maintenance strategies, cost, and reliability in the realm of wind turbine performance optimization
Go to article

Authors and Affiliations

Yassine EDDOUH
Abdelmajid DAYA
Rabie EL OTMANI
Abdelhamid TOUACHE
Download PDF Download RIS Download Bibtex

Abstract

In the era of smart manufacturing and Industry 4.0, the rapid development of modelling in production processes results in the implementation of new techniques, such as additive manufacturing (AM) technologies. However, large invest-ments in the devices in the field of AM technologies require prior analysis to identify the possibilities of improving the production process flow. This paper proposes a new approach to determine and optimize the production process flow with improvements made by the AM technologies through the application of the Petri net theory. The existing produc-tion process is specified by a Petri net model and optimized by AM technology. The modified version of the system is verified and validated by the set of analytic methods safeguarding against the formal errors, deadlocks, or unreachable states. The proposed idea is illustrated by an example of a real-life production process.
Go to article

Authors and Affiliations

Justyna Patalas-Maliszewska
1
ORCID: ORCID
Remigiusz Wiśniewski
2
ORCID: ORCID
Marcin Topczak
1
ORCID: ORCID
Marcin Wojnakowski
2
ORCID: ORCID

  1. Institute of Mechanical Engineering, University of Zielona Góra, Szafrana 4, 65-516 Zielona Góra, Poland
  2. Institute of Control & Computation Engineering, University of Zielona Góra, Szafrana 2, 65-516 Zielona Góra, Poland
Download PDF Download RIS Download Bibtex

Abstract

The article is to present the application of genetic algorithm in production scheduling in a production company. In the research work the assumptions of the methodology were described and the operation of the proposed genetic algorithm was presented in details. Genetic algorithms are useful in complex large scale combinatorial optimisation tasks and in the engineering tasks with numerous limitations in the production engineering. Moreover, they are more reliable than the existing direct search algorithms. The research is focused on the effectivity improvement and on the methodology of scheduling of a manufacturing cell work. The genetic algorithm used in the work appeared to be robust and fast in finding accurate solutions. It was shown by experiment that using this method enables obtaining schedules suitable for a model. It
Go to article

Authors and Affiliations

Marcin Matuszny
1
ORCID: ORCID

  1. University of Bielsko-Biala, Bielsko-Biała, Poland

This page uses 'cookies'. Learn more